fuel FORD EXPLORER 2009 4.G Repair Manual

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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Maintenance and Specifications
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Brake fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Body hinges, latches,
door striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Driveshaft, slip
spline, universal
joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B
Transfer case Front
Output Slip Shaft
(AWD & 4WD)
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Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Transfer case fluid
(AWD)1.3 quarts
(1.25L)Motorcraft Transfer
Case FluidXL–12 /
—
Windshield washer
fluid4.2 quarts
(4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16- A2
Fuel tank22.5 gallons
(85.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (4.6L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be
checked by a qualified technician.4Use of a dual usage fluid in an automatic transmission requiring MERCON
V may cause
transmission damage. Use of any fluid other than the recommended fluid may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
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ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.039–0.043 inch
(1.0–1.1mm)
Compression ratio 9.7:1 9.8:1
Engine drivebelt routing
•4.0L V6 Engine
•4.6L V8 Engine
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessories.com.
Exterior style
Aluminum fuel filler door
Bug shields
Deflectors
Running boards
Splash guards
Step Bars
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Lifestyle
Ash cup / smoker’s package
Cargo organization and management
Neutral tow kit
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Accessories
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Cleaning your vehicle
engine compartment ..............349
instrument panel ....................351
interior .....................................352
plastic parts ............................350
washing ....................................347
waxing .....................................348
wheels ......................................348
wiper blades ............................350
Climate control (see Air
conditioning or Heating) ............84
Clock adjust
6-CD in dash .............................35
AM/FM/CD .................................27
Compass, electronic ..................129
calibration ...............................130
set zone adjustment .......130, 144
Console ..............................103–104
overhead ..................................102
rear ..........................................104
Controls
power seat ...............................174
steering column ......................114
Coolant
checking and adding ..............368
refill capacities ................372, 392
specifications ..........................392
Cruise control
(see Speed control) ..................111
Customer Assistance ................310
Ford Extended Service
Plan ..........................................343
Getting assistance outside the
U.S. and Canada .....................344
Getting roadside assistance ...310
Getting the service you
need .........................................339
Ordering additional owner’s
literature .................................345Utilizing the
Mediation/Arbitration
Program ...................................343
D
Daytime running lamps
(see Lamps) ................................90
Defrost
rear window ..............................88
Dipstick
automatic transmission
fluid ..........................................388
engine oil .................................361
Driveline universal joint and
slip yoke ....................................389
Driving under special
conditions ..................296, 303, 306
sand .........................................305
snow and ice ...........................307
through water .................306, 309
Dual automatic temperature
control (DATC) ...........................84
DVD system .................................49
E
Electronic message
center .................................123, 135
Emergencies, roadside
jump-starting ..........................331
running out of fuel .........331, 379
Emergency Flashers .................311
Emission control system ..........384
Engine ........................................396
cleaning ...................................349
coolant .....................................368
fail-safe cooling .......................373
idle speed control ...................366
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Index
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lubrication specifications .......392
refill capacities ........................392
service points ..................357–358
starting after a collision .........312
Engine block heater .................278
Engine oil ..................................361
checking and adding ..............361
dipstick ....................................361
filter, specifications ........364, 391
recommendations ...................364
refill capacities ........................392
specifications ..........................392
Event data recording ....................7
Exhaust fumes ..........................277
F
Fail safe cooling ........................373
Family entertainment system ....49
Floor mats .................................150
Fluid capacities .........................392
Fog lamps ....................................90
Four-Wheel Drive vehicles .......299
driving off road .......................302
indicator light .........................299
preparing to drive your
vehicle .....................................288
Fuel ............................................375
calculating fuel
economy ..................124, 137, 381
cap ...........................................377
capacity ...................................392
choosing the right fuel ...........378
comparisons with EPA fuel
economy estimates .................384
detergent in fuel .....................379
filler funnel .............................379
filling your vehicle with
fuel ...........................375, 377, 381filter, specifications ........374, 391
fuel pump shut-off switch .....312
improving fuel economy ........381
octane rating ...................378, 396
quality ......................................379
running out of fuel .........331, 379
safety information relating to
automotive fuels .....................375
Fuses ..................................313–314
G
Garage door opener ..................103
Gas cap (see Fuel cap) ............377
Gas mileage
(see Fuel economy) .................381
Gauges .........................................18
GAWR
(Gross Axle Weight Rating)
calculating ...............................266
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................266
H
Hazard flashers .........................311
Headlamps ...................................89
aiming ........................................91
bulb specifications ....................94
daytime running lights .............90
flash to pass ..............................91
high beam .................................90
turning on and off ....................89
Heating
heating and air conditioning
system .................................82, 84
Homelink wireless control
system ........................................117
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Index
403