fuel cap FORD EXPLORER 2016 5.G User Guide

A thumbwheel kit is included in your
vehicle for tying light loads to your roof.
The kit is located in the glovebox.
Make sure to check that the thumbwheels
are tight each time you add or remove load
from the roof rack, and periodically while
traveling. Make sure that the load is secure
before traveling.
Note:
There may be snap caps in the side
rail, which must be removed before
installing the thumbwheels. These caps can
be removed by using a T25 torx tool or a
similar tool.
Adjusting the Crossbar (If Equipped)
Note: For less wind noise and better
aerodynamics, only install the crossbars
when you need them for carrying cargo.
Follow the steps to reposition or remove the
rear crossbar. You can remove the front
crossbar fasteners by unscrewing the
assembly. 1. Remove the crossbar bolts at both
sides of the front crossbar by using the
supplied torx tool or a similar tool.
2. Remove the crossbar by sliding the ends off of the side rails.
3. Move the crossbar to the new side rail position and slide onto rail. 4. Replace and tighten the bolts at both
sides of the crossbar by using the
supplied torx tool or a similar tool.
Note: There may be snap caps in the new
side rail position, which must be removed
before installing the crossbar. These caps
can be removed by using the supplied torx
tool or a similar tool.
LOAD LIMIT
Vehicle Loading - with and
without a Trailer
This section will guide you in the
proper loading of your vehicle,
trailer or both, to keep your loaded
vehicle weight within its design
rating capability, with or without
a trailer. Properly loading your
vehicle will provide maximum
return of vehicle design
performance. Before loading your
vehicle, familiarize yourself with
the following terms for
determining your vehicle ’s weight
ratings, with or without a trailer,
from the vehicle ’s Tire Label or
Safety Compliance Certification
Label:
Base Curb Weight -
is the weight
of the vehicle including a full tank
of fuel and all standard
equipment. It does not include
passengers, cargo, or optional
equipment.
Vehicle Curb Weight -
is the
weight of your new vehicle when
you picked it up from your
authorized dealer plus any
aftermarket equipment.
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ENGINE OIL DIPSTICK - 2.3L
ECOBOOST™
Minimum.
A
Maximum.
B
ENGINE OIL DIPSTICK - 3.5L
DURATEC/3.5L ECOBOOST™ MINA
MAX
B
ENGINE OIL CHECK
Note: Check the level before starting the
engine. Note:
Make sure that the level is between
the MIN and the MAX marks.
1. Make sure that your vehicle is on level ground.
2. Turn the engine off and wait 10 minutes
for the oil to drain into the oil pan.
3. Remove the dipstick and wipe it with a clean, lint-free cloth. Replace the
dipstick and remove it again to check
the oil level.
If the level is at the MIN mark, add oil
immediately.
Adding Engine Oil
Note: Do not remove the filler cap when
the engine is running.
Note: Do not add oil further than the MAX
mark. Oil levels above the MAX mark may
cause engine damage. Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Council (ILSAC), comprised of
U.S. and Japanese automobile
manufacturers.
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AB E146429 E142732

Note:
The front and rear washer systems
are supplied from the same reservoir.
Add fluid to fill the reservoir if the level is
low. Only use a washer fluid that meets
Ford specifications.
State or local regulations on volatile
organic compounds may restrict the use
of methanol, a common windshield washer
antifreeze additive. Washer fluids
containing non-methanol antifreeze
agents should be used only if they provide
cold weather protection without damaging
the vehicle ’s paint finish, wiper blades or
washer system.
FUEL FILTER
Your vehicle is equipped with a lifetime
fuel filter that is integrated with the fuel
tank. Regular maintenance or replacement
is not needed.
CHANGING THE 12V BATTERY WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation. When lifting a plastic-cased battery,
excessive pressure on the end walls
could cause acid to flow through the
vent caps, resulting in personal injury and
damage to the vehicle or battery. Lift the
battery with a battery carrier or with your
hands on opposite corners. WARNINGS
Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately. Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after
handling. Your vehicle has a Motorcraft®
maintenance-free battery which normally
does not require additional water during
its life of service.
Note:
If your vehicle's battery has a cover
or shield, make sure it is reinstalled after the
battery has been cleaned or replaced.
Note: See an authorized dealer for low
voltage battery access, testing, or
replacement.
When a low voltage battery replacement
is necessary, see an authorized dealer to
replace the low voltage battery with a Ford
recommended replacement low voltage
battery that matches the electrical
requirements of the vehicle.
To ensure proper operation of the battery
management system (BMS), do not allow
a technician to connect any electrical
device ground connection directly to the
low voltage battery negative post. A
connection at the low voltage battery
negative post can cause inaccurate
measurements of the battery condition
and potential incorrect system operation.
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Explorer (TUB), enUSA, First Printing Maintenance

WARNINGS
Never get underneath a vehicle that
is supported only by a jack. If the
vehicle slips off the jack, you or
someone else could be seriously injured. Do not attempt to change a tire on
the side of the vehicle close to
moving traffic. Pull far enough off the
road to avoid the danger of being hit when
operating the jack or changing the wheel. Always use the jack provided as
original equipment with your vehicle.
If using a jack other than the one
provided as original equipment with your
vehicle, make sure the jack capacity is
adequate for the vehicle weight, including
any vehicle cargo or modifications. To reduce the risk of possible serious
injury or death, do not remove the full
size spare tire from the factory
secured location. This location is necessary
to achieve police-rated 75 mph rear impact
crash-test performance. Removal
increases the risk of fuel leak in high-speed
rear impacts. Note:
Passengers should not remain in your
vehicle when the vehicle is being jacked.
Note: Jack at the specified locations to
avoid damage to the vehicle.
1. Park on a level surface, set the parking
brake and activate the hazard flashers.
2. Place the transmission in park (P) and
turn the engine off. 3. Block the diagonally opposite wheel.
4. Turn the two knobs on the floor filler
counterclockwise, then remove the
floor filler and carpeted floor panel
located in the rear of the vehicle. 5. Remove the wing nut securing the
spare tire by turning it
counterclockwise.
6. Remove the spare tire from the spare tire well.
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ENGINE SPECIFICATIONS - 2.3L ECOBOOST™
2.3L EcoBoost
Engine
138
Cubic inches
Minimum 87 octane
Required fuel
1-3-4-2
Firing order
Coil on plug
Ignition system
0.027 - 0.031 in (0.70 - 0.80 mm)
Spark plug gap
9.5:1
Compression ratio
Drivebelt Routing
2.3L EcoBoost Engine Long drivebelt is on first pulley
groove closest to engine.
A.
Short drivebelt is on second
pulley groove farthest from
engine.
B.
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Explorer (TUB), enUSA, First Printing Capacities and SpecificationsE161383
A
B

ENGINE SPECIFICATIONS - 3.5L DURATEC
3.5L V6
Engine
214
Cubic inches
Minimum 87 octane
Required fuel
1-4-2-5-3-6
Firing order
Coil on plug
Ignition system
0.049 - 0.053 in (1.25 mm - 1.35 mm)
Spark plug gap
10.8:1
Compression ratio
Drivebelt Routing
3.5L Engine ENGINE SPECIFICATIONS - 3.5L ECOBOOST™
3.5L EcoBoost
Engine
214
Cubic inches
Minimum 87 octane
Required fuel
1-4-2-5-3-6
Firing order
Coil on plug
Ignition system
0.033 - 0.037 in (0.75 mm - 0.85 mm)
Spark plug gap
10.0:1
Compression ratio
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Explorer (TUB), enUSA, First Printing Capacities and SpecificationsE191904

CAPACITIES AND SPECIFICATIONS - 2.3L ECOBOOST™
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant R-134a under high
pressure. Opening the air conditioning refrigerant system can cause personal injury.
Have the air conditioning refrigerant system serviced only by qualified personnel.
Capacity
Item
5.7 qt (5.4 L)
Engine oil
11.6 qt (11 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
2.4 pt (1.15 L)
Rear axle fluid
9.0 qt (8.5 L)*
Automatic transmission fluid
23.7 fl oz (700 ml)
Power Transfer Unit (PTU) fluid (All Wheel
Drive)
Fill as required
Windshield washer fluid
18.6 gal (70.4 L)
Fuel tank
2.81 lb (1.276 kg)
A/C refrigerant
7.3 fl oz (215 ml)
A/C refrigerant compressor oil
* Approximate dry fill capacity. Actual amount may vary during fluid changes.
Specifications
Materials Specification
Name
WSS-M2C946-A
Recommended motor oil (U.S.):
Motorcraft SAE 5W-30 Premium Synthetic Blend Motor
Oil
XO-5W30-QSP
WSS-M2C946-A
Recommended Motor oil (Canada):
Motorcraft SAE 5W-30 Super Premium Motor Oil
CXO-5W30-LSP12
WSS-M2C946-A
Recommended motor oil (Mexico):
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Explorer (TUB), enUSA, First Printing Capacities and Specifications

If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
•
Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft motor oil for
your vehicle. If Motorcraft oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Council (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Note: Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The use
of any other fluid may cause transmission
damage.
CAPACITIES AND SPECIFICATIONS - 3.5L DURATEC
Capacities WARNING
The air conditioning refrigerant system contains refrigerant R-134a under high
pressure. Opening the air conditioning refrigerant system can cause personal injury.
Have the air conditioning refrigerant system serviced only by qualified personnel.
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Explorer (TUB), enUSA, First Printing Capacities and SpecificationsE142732

Capacity
Item
6.0 qt (5.7 L)
Engine oil
13.1 qt (12.4 L)
Engine coolant (Without Trailer Tow)
13.4 qt (12.7 L)
Engine coolant (With Trailer Tow)
Between MIN/MAX on brake fluid reservoir
Brake fluid
2.4 pt (1.15)
Rear axle fluid
10.9 qt (10.3 L)*
Automatic transmission fluid (6F50)
11.6 qt (11 L)
*
Automatic transmission fluid (6F55)
17.9 fl oz (0.53 L)
Power Transfer Unit (PTU) fluid (All Wheel
Drive)
Fill as required
Windshield washer fluid
18.6 gal (70.4 L)
Fuel tank
2.56 lb (1.16 kg)
A/C refrigerant (Front Wheel Drive)
2.38 lb (1.08 kg)
A/C refrigerant (All Wheel Drive)
6.6 fl oz (195 ml)
A/C refrigerant compressor oil (Front Wheel
Drive)
7.3 fl oz (215 ml)
A/C refrigerant compressor oil (All Wheel
Drive)
*Approximate dry fill capacity. Actual amount may vary during fluid changes.
Specifications
Materials Specification
Name
WSS-M2C945-A
Recommended motor oil (U.S.):
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor
Oil
XO-5W30-QSP
WSS-M2C945-A
Recommended Motor oil (Canada):
Motorcraft SAE 5W-20 Super Premium Motor Oil
CXO-5W30-LSP12
WSS-M2C945-A
Recommended motor oil (Mexico):
Motorcraft SAE 5W-20 Synthetic Motor Oil
345
Explorer (TUB), enUSA, First Printing Capacities and Specifications

If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
•
Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft motor oil for
your vehicle. If Motorcraft oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Council (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Note: Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The use
of any other fluid may cause transmission
damage.
CAPACITIES AND SPECIFICATIONS - 3.5L ECOBOOST™
Capacities WARNING
The air conditioning refrigerant system contains refrigerant R-134a under high
pressure. Opening the air conditioning refrigerant system can cause personal injury.
Have the air conditioning refrigerant system serviced only by qualified personnel.
348
Explorer (TUB), enUSA, First Printing Capacities and SpecificationsE142732