light FORD EXPLORER SPORT TRAC 2002 Service Manual

WASHING THE EXTERIOR
Wash your vehicle regularly with cool or lukewarm water and a neutral
Ph shampoo, such as Detail Wash (ZC-3–A), which is available from your
dealer.
•Never use strong household detergents or soap, such as dish washing
or laundry liquid. These products can discolor and spot painted
surfaces.
•Never wash a vehicle that is“hot to the touch”or during exposure to
strong, direct sunlight.
•Always use a clean sponge or carwash mitt with plenty of water for
best results.
•Dry the vehicle with a chamois or soft terry cloth towel in order to
eliminate water spotting.
•It is especially important to wash the vehicle regularly during the
winter months, as dirt and road salt are difficult to remove and cause
damage to the vehicle.
•Immediately remove items such as gasoline, diesel fuel, bird droppings
and insect deposits because they can cause damage to the vehicle’s
paintwork and trim over time.
•Remove any exterior accessories, such as antennas, before entering a
car wash.
•Suntan lotions and insect repellents can damage any painted
surface; if these substances come in contact with your vehicle,
wash off as soon as possible.
WAXING
Applying a polymer paint sealant to your vehicle every six months will
assist in reducing minor scratches and paint damage.
•Wash the vehicle first.
•Do not use waxes that contain abrasives.
•Do not allow paint sealant to come in contact with any non-body
(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield cowl
area. The paint sealant will“gray”or stain the parts over time.
Cleaning
153

PAINT CHIPS
Your dealer has touch-up paint and sprays to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jam) to
your dealer to ensure you get the correct color.
•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
•Clean with Motorcraft Wheel and Tire Cleaner (ZC-37–A), which is
available from your dealer.
•Never apply any cleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Ford Extra Strength Tar and Road Oil
Removal (B7A-19520–AA), available from your dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
Cleaning
154

INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the painted surfaces.
WOOD-TONE TRIM
•Clean the area with a damp cloth, then dry by wiping with a dry, soft,
clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Ford Extra Strength Upholstery
Cleaner (E8AZ-19523–AA).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
Cleaning
156

SAE 5W-30 engine oil recommendation
Use only oils“Certified For Gasoline
Engines”by the American
Petroleum Institute (API). Use
Motorcraft (Part: XO-5W30–QSP
U.S.) or an equivalent oil meeting
Ford Motor Company specification
WSS-M2C205–A. It is also
recommended that you use the
appropriate Motorcraft oil filter or
an equivalent filter meeting the
Ford Motor Company specification for your engine.
Change your engine oil and filter according to theScheduled
Maintenance Guide.
BATTERY
Your vehicle has a Motorcraft
maintenance-free battery that
normally does not require additional
water.
Check the battery electrolyte level
under severe usage. Refer to the
Scheduled Maintenance Guide.
If the level is low, add plain tap
water. If possible, use distilled
water. If the battery needs water
often, have the charging system checked.
Note:The electrolyte level in each cell should be at the“level indicator.”
Do not overfill the battery cells.
Keep the top of the battery clean and dry. Also, make certain the battery
cables are always tightly fastened to the terminals. If your battery has a
cover/shield, make sure it is reinstalled after cleaning or battery
replacement.
Batteries normally produce explosive gases which can cause
personal injury. Do not allow flames, sparks or lighted substances
to come near the battery. When working near the battery, always shield
your face and protect your eyes. Always provide proper ventilation.
Maintenance and Specifications
163

The following signs could indicate a problem with your emission control
system:
•Fluid leaks
•Strange odors
•Smoke
•Loss of engine power
•Illumination of the charging system, temperature, or“Check Engine”
light in the instrument panel.
Exhaust leaks may result in harmful and potentially lethal fumes
entering the passenger compartment.
It is unlawful to intentionally remove an emission control device or
prevent it from working. Information about your vehicle’s emission
system is on the Vehicle Emission Control Information decal located on
or near the engine.
READINESS FOR INSPECTION/MAINTENANCE (I/M) TESTING
It may be a legal requirement in your area to pass an I/M test of the
on-board diagnostics system. If the system or battery has just been
serviced, the on-board diagnostic system is reset to a“not ready for I/M
test”condition. To ready the system, allow the vehicle to sit for at least
eight hours without starting. Then, start the engine and complete the
following driving cycle:
1. Drive on an expressway or highway for at least 10 minutes.
2. Drive in stop-and-go traffic for at least 20 minutes with a minimum of
four idle periods.
The engine must warm up to its normal operating temperature. Once
started, do not turn off the engine until the above drive cycle is
complete.
Note:If your“Check Engine”light is on, your vehicle may not pass an
I/M test.
Maintenance and Specifications
173

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20 000 km (12 000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Air bag anti-theft locks
Automatic headlamp system
Daytime running lights
Cargo shade
First aid kit
Fog lamps
Highway safety kits
Locking gas cap
Non-decorative wheel locks
Vehicle security systems
Accessories
191

A
Air bag supplemental restraint
system ....................................83–84
and child safety seats ..............85
description ................................84
disposal ......................................87
driver air bag ............................86
indicator light ...........................87
operation ...................................86
passenger air bag .....................86
Air cleaner filter .......................183
Anti-lock brake system
(see Brakes) ......................103–104
Audio system (see Radio) ...14, 27
Automatic transmission
driving an automatic
overdrive .................................107
fluid, refill capacities ..............183
fluid, specification ..................188
Auxiliary power point .................44
Axle
lubricant specifications ..186, 188
refill capacities ........................183
traction lok ..............................105
B
Battery
replacement, specifications ...183
BeltMinder ...................................79
Brakes ........................................103
anti-lock ...........................103–104
anti-lock brake system (ABS)
warning light ...........................103
fluid, refill capacities ..............183
fluid, specifications .........186, 188
lubricant specifications ..186, 188
parking ....................................104
shift interlock ..........................106C
Capacities for refilling fluids ....183
Cargo cage ...................................55
Cassette tape player ...................27
CD-single premium .....................14
Certification Label ....................190
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................91
attaching with tether straps ....96
in front seat ..............................92
in rear seat ..........................92, 95
Cleaning your vehicle
engine compartment ..............154
instrument panel ....................156
interior .....................................156
plastic parts ............................155
washing ....................................153
waxing .....................................153
wheels ......................................154
wiper blades ............................155
woodtone trim ........................156
Clock ............................................27
Clutch
operation while driving ..........109
recommended shift speeds ....109
Compass/temperature display ...52
Console ........................................42
floor ...........................................42
overhead ....................................42
Controls
power seat .................................69
Coolant
refill capacities ........................183
specifications ..................186, 188
Customer Assistance ................125
Index
194

Ford accessories for your
vehicle .....................................157
Ford Extended Service
Plan ..........................................146
Getting assistance outside the
U.S. and Canada .....................150
Getting roadside assistance ...125
Getting the service you
need .........................................144
Ordering additional owner’s
literature .................................151
The Dispute Settlement
Board .......................................147
Utilizing the
Mediation/Arbitration
Program ...................................150
D
Doors
lubricant specifications ..........186
Driving under special
conditions ..........................112, 114
sand .........................................113
snow and ice ...........................115
through water .........................116
E
Engine ........................................188
cleaning ...................................154
lubrication
specifications ..................186, 188
refill capacities ........................183
service points ..........................160
starting after a collision .........126
Engine block heater .................103
Engine oil
filter, specifications ................183
refill capacities ........................183
specifications ..................186, 188Exhaust fumes ..........................103
F
Floor mats ...................................54
Fluid capacities .........................183
Foglamps .....................................33
Four-Wheel Drive vehicles .......111
description ..............................111
driving off road .......................112
electronic shift ........................112
indicator light .........................111
preparing to drive your
vehicle .....................................105
Fuel
capacity ...................................183
filling your vehicle with fuel ..171
filter, specifications ................183
fuel pump shut-off switch .....126
octane rating ...........................188
G
Garage door opener ....................43
Gauges .........................................11
GAWR (Gross Axle Weight
Rating) .......................................116
calculating ...............................118
definition .................................116
driving with a heavy load ......116
location ....................................116
GVWR (Gross Vehicle Weight
Rating) .......................................116
calculating .......................116, 118
definition .................................116
driving with a heavy load ......116
location ....................................116
H
Head restraints ...........................73
Index
195

Headlamps
aiming ........................................35
autolamp system .......................33
flash to pass ..............................34
high beam .................................34
Heating
heating and air conditioning
system .......................................31
I
Ignition .................................99, 188
Infant seats (see Safety seats) ..91
Instrument panel
cleaning ...................................156
cluster ..........................................8
K
Keyless entry system .................64
Keys
positions of the ignition ...........99
L
Lamps
autolamp system .................33, 48
bulb replacement
specifications chart ..................37
fog lamps ...................................33
high beams ................................34
instrument panel, dimming .....34
interior lamps ...........................36
Lights, warning and indicator ......8
anti-lock brakes (ABS) ..........103
Load limits .................................116
GAWR ......................................116
GVWR ......................................116
trailer towing ..........................116
Loading instructions .................118Locks
childproof ..................................60
Lubricant specifications ...186, 188
Lumbar support, seats .........70–71
M
Manual transmission .................109
fluid capacities
........................183
lubricant specifications
..........188
reverse
.....................................110
Mirrors
automatic dimming rearview
mirror
........................................48
fold away
...................................49
side view mirrors (power)
.......48
Moon roof
....................................51
Motorcraft parts
........................183
P
Parking brake
............................104
Parts (see Motorcraft parts)
....183
Power steering
..........................104
fluid, refill capacity
................183
fluid, specifications
.........186, 188
Preparing to drive your
vehicle
........................................105
R
Radio
......................................14, 27
Remote entry system
locking/unlocking doors
...........60
Roadside assistance
..................125
Index
196

S
Safety belts (see Safety
restraints) ..............................73–77
Safety defects, reporting ..........152
Safety restraints ....................73–77
belt minder ...............................79
cleaning the safety belts ..........82
extension assembly ..................82
for adults .............................74–76
for children .........................87–88
lap belt ......................................78
warning light and chime ..........78
Safety seats for children ............91
Seat belts (see Safety
restraints) ....................................73
Seats ............................................68
child safety seats ......................91
Spare tire (see Changing the
Tire) ...........................................135
Spark plugs,
specifications .....................183, 188
Specification chart,
lubricants ...........................186, 188
Speed control ..............................49
Starting your vehicle ..99–100, 102
Steering wheel
tilting .........................................42
T
Tailgate ..................................54–55
Tires ...................................178–179
changing ..................................135tire grades ...............................179
treadwear ................................179
Tonneau cover .............................57
Towing .......................................118
recreational towing .................123
trailer towing ..........................118
Traction-lok rear axle ...............105
Transmission .............................106
fluid, checking and adding
(manual) .................................177
fluid, refill capacities ..............183
lubricant specifications ..186, 188
manual operation ....................109
Trunk ...........................................59
Turn signal ..................................36
V
Vehicle dimensions ...................188
Vehicle Identification Number
(VIN) ..........................................190
Vehicle loading ..........................116
camper bodies ........................123
Ventilating your vehicle ...........103
W
Warning lights (see Lights) .........8
Water, Driving through .............116
Windows
power .........................................45
power down back window .......46
Windshield washer fluid and
wipers ..........................................41
replacing wiper blades .............41
Index
197