fuel pump FORD EXPLORER SPORT TRAC 2002 Owners Manual

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to the State
of California to cause cancer and birth defects or other reproductive
harm. In addition, certain fluids contained in vehicles and certain products
of component wear contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It is
an integral part of the vehicle.
Fuel pump shut-off switchIn the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside emergencieschapter.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchor
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
AdvanceTracMaster Lighting Switch
Hazard Warning FlasherFog Lamps-Front
Fuse CompartmentFuel Pump Reset
Windshield Wash/WipeWindshield
Defrost/Demist
Rear Window
Defrost/DemistPower Windows
Front/Rear
Introduction
6

If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
Roadside coverage beyond basic warranty
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
Roadside Emergencies
126

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
9–Not used
10–Not used
11 50A
Cartridge
fuseIgnition switch
12–Not used
13 20A
Cartridge
fuse4x4 motor
14–Not used
15–Not used
16 40A
Cartridge
fuseBlower motor
17–Not used
18–Not used
19–Not used
20–Not used
21 10A Mini
fusePCM memory
22 15A Mini
fuseHorn
23 20A Mini
fuseFuel pump motor
24 25A Mini
fuseHeadlamps
25 10A Mini
fuseA/C clutch solenoid
26–Not used
27 20A Mini
fuseRear power point
Roadside Emergencies
133

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
50A–Not used
50B–Fuel pump relay
51–Not used
52–Not used
53–PCM diode
54–PCM relay
55–Blower relay
56A–A/C clutch solenoid
56B–Horn relay
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
The spare tire can be used as a spare or a regular tire.
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool Location
Spare tire Under the vehicle, just in front of
the rear bumper
Jack, Jack handle, jack handle
extension, wheel lug nut wrenchIn the passenger side rear cab
compartment behind the access
door in trim panel
Roadside Emergencies
135

•Shut the engine off and
extinguish all smoking materials
and open flames before fueling.
•Automotive fuels can be harmful
or fatal if swallowed. If fuel is
swallowed, call a physician
immediately.
•Avoid inhaling fuel vapors.
•Avoid getting fuel in your eyes. If fuel is splash in the eyes, remove
contact lenses (if worn), flush with water for 15 minutes and seek
medical attention.
•If fuel is splashed on the skin and/or clothing, promptly remove
contaminated clothing and wash skin thoroughly with soap and water.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram. Breathing fuel vapors or skin contact could cause sickness
or serious personal injury.
The flow of fuel through the fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
To avoid static build-up:
•Place approved fuel container on the ground.
•DO NOT fill a container while it is in the vehicle.
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Unleaded gasoline engines
•Use only unlead fuel.
•Use“Regular”unleaded gasoline
with an (R+M)/2 octane rating of
87.
•Do not use fuel containing
methanol.
•Do not use fuel or fuel additives with metal compounds.
87(R+M)/2 METHOD
Maintenance and Specifications
168

FFV engine (if equipped)
Flexible fuel vehicle (FFV) fuel tanks may contain 0 to 85 percent or
more of ethnanol. Any fuel blends containing gasoline and ethanol should
be treated the same as“Fuel Ethanol (E85).”To identify if your vehicle
is an FFV, check your VIN or the label on the inside of your fuel filler
door. When checking your VIN, the engine type identifier (8th character)
is“K.”
If you have a flex fuel vehicle, use only UNLEADED FUEL and
ETHANOL (E85).
Note:Flexible fuel components and standard unleaded fuel components
are NOT interchangeable. If your vehicle is not serviced in accordance
with flexible fuel vehicle procedures, damage may occur and your
warranty may be invalidated.
U.S. government regulations require fuel ethanol dispensing
pumps to have a small, square, orange and black label with the
common abbreviation E85 or the appropriate percentage for that
region. Use of other fuels such as Fuel Methanol may cause power
train damage, a loss of vehicle performance, and your warranty
may be invalidated.
Fuel quality
The World-wide Fuel Charter
recommends gasoline specifications
to provide improved performance
and emission control system
protection. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto
Makers’Choice
logo.
It should not be necessary to add
any aftermarket products to your
fuel tank if you use high quality fuel of the recommended octane rating.
Aftermarket products could cause damage to the fuel system and
invalidate your warranty.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Maintenance and Specifications
169

Running out of fuel
Running out of fuel may have an adverse affect on powertrain
components.
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine.
•Your“Check Engine”indicator may come on.
Fuel filler cap
When fueling:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the“Check Fuel Cap”indicator
illuminates and stays on after you
start the engine, the cap may not be
properly installed.
If you must replace the fuel
filler cap, replace it with a fuel filler cap that is designed for your
vehicle.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in personal
injury.
Fuel filter
Refer to theScheduled Maintenance Guidefor the appropriate
replacement intervals. Replace the fuel filter with an authorized
Motorcraft part.
ESSENTIALS OF GOOD FUEL ECONOMY
We do not recommend taking fuel economy measurements during the
first 1,600 km (1,000 miles) of driving. You will get a more accurate
measurement after 3,000 km - 5,000 km (2,000 miles - 3,000 miles)
CHECK
FUEL
CAP
Maintenance and Specifications
170

Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low—medium—high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the tank and record the odometer reading.
2. Each time you fill up the tank, record the amount of fuel added.
3. After at least 3 fill-ups, fill the fuel tank and record the current
odometer reading.
4. Subtract your initial odometer reading from the current reading.
Use one of the following simple calculations to determine fuel economy:
•Liters x 100
total kilometers
•Miles traveled
gallons used
Maintenance and Specifications
171

Ford accessories for your
vehicle .....................................157
Ford Extended Service
Plan ..........................................146
Getting assistance outside the
U.S. and Canada .....................150
Getting roadside assistance ...125
Getting the service you
need .........................................144
Ordering additional owner’s
literature .................................151
The Dispute Settlement
Board .......................................147
Utilizing the
Mediation/Arbitration
Program ...................................150
D
Doors
lubricant specifications ..........186
Driving under special
conditions ..........................112, 114
sand .........................................113
snow and ice ...........................115
through water .........................116
E
Engine ........................................188
cleaning ...................................154
lubrication
specifications ..................186, 188
refill capacities ........................183
service points ..........................160
starting after a collision .........126
Engine block heater .................103
Engine oil
filter, specifications ................183
refill capacities ........................183
specifications ..................186, 188Exhaust fumes ..........................103
F
Floor mats ...................................54
Fluid capacities .........................183
Foglamps .....................................33
Four-Wheel Drive vehicles .......111
description ..............................111
driving off road .......................112
electronic shift ........................112
indicator light .........................111
preparing to drive your
vehicle .....................................105
Fuel
capacity ...................................183
filling your vehicle with fuel ..171
filter, specifications ................183
fuel pump shut-off switch .....126
octane rating ...........................188
G
Garage door opener ....................43
Gauges .........................................11
GAWR (Gross Axle Weight
Rating) .......................................116
calculating ...............................118
definition .................................116
driving with a heavy load ......116
location ....................................116
GVWR (Gross Vehicle Weight
Rating) .......................................116
calculating .......................116, 118
definition .................................116
driving with a heavy load ......116
location ....................................116
H
Head restraints ...........................73
Index
195