brake FORD EXPLORER SPORT TRAC 2009 Repair Manual

WARNING:Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
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•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example; bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir. Refer toMaintenance product specifications
and capacitiesin this chapter for the proper fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have an underhood transmission
fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name
or equivalentFord Part Number / Ford
Specification
Brake fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or WSS-M6C65-A1
Body hinges,
latches, door
striker plates and
rotors, seat tracks,
fuel filler door
hinge and spring,
hood latch,
auxiliary latch, seat
tracks—Multi-Purpose
GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft
Penetrating and
Lock LubricantXL-1 /
None
Engine coolant
4.0L engine12.2 quarts
(11.5L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1
Engine coolant
4.6L engine13.9 quarts
(13.2L)
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R55S) V
Six-speed automatic (6R80) 6
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A
Accessory delay ..........................73
AdvanceTrac ..............................235
Air cleaner filter ...............335–336
Air conditioning ..........................52
Airbag supplemental restraint
system ........................159, 168, 170
and child safety seats ............161
description ..............159, 168, 170
disposal ....................................174
driver airbag ............161, 169, 171
indicator light .................168, 173
operation .................161, 169, 171
passenger airbag .....161, 169, 171
side airbag ...............................168
All Wheel Drive (AWD),
driving off road .........................252
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................315
Anti-lock brake system
(see Brakes) ......................232–233
Anti-theft system ......................129
Audio system
(see Radio) ......................21, 25, 33
Automatic transmission
driving an automatic
overdrive .........................243, 246
fluid, adding ............................333
fluid, checking ........................333
fluid, refill capacities ..............337
fluid, specification ..................337
Auxiliary input jack (Line in) ....41
Auxiliary power point .................70
Axle
lubricant specifications ..........337refill capacities ........................337
B
Battery .......................................313
acid, treating emergencies .....313
jumping a disabled battery ....281
maintenance-free ....................313
replacement, specifications ...336
servicing ..................................313
Belt-Minder.............................154
Booster seats .............................188
Brakes ........................................232
anti-lock ...........................232–233
anti-lock brake system (ABS)
warning light ...........................233
fluid, checking and adding ....333
fluid, refill capacities ..............337
fluid, specifications .................337
lubricant specifications ..........337
parking ....................................233
shift interlock ..........................242
C
Calculating load ........................219
Capacities for refilling fluids ....337
Cargo cage .................................111
Cargo management system ......115
Cell phone use ..............................9
Changing a tire .........................271
Child safety seats ......................178
attaching with tether
straps .......................................185
in front seat ............................179
in rear seat ..............................179
LATCH .....................................182
recommendations ...................176
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Infant seats
(see Safety seats) .....................178
Inspection/maintenance (I/M)
testing ........................................332
Instrument panel
cleaning ...................................299
cluster ........................................12
J
Jack ....................................271, 274
positioning .......................271, 276
storage .....................271, 274–275
Jump-starting your vehicle ......281
K
Keyless entry system
autolock ...........................118, 120
keypad .....................................128
locking and unlocking
doors ........................................129
programming entry code .......128
Keys ...........................................131
positions of the ignition .........227
L
Lamps
bulb replacement
specifications chart ............60–61
daytime running light ...............57
fog lamps ...................................57
headlamps .................................56
interior lamps ...........................60
replacing bulbs .........................65
LATCH anchors .........................182
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........233
Load limits .................................213Loading instructions .................219
Locks
autolock ...........................118, 120
childproof ................................123
doors ........................................118
Lubricant specifications ...........337
Lug nuts ....................................280
Luggage rack .............................116
Lumbar support, seats .....137, 139
M
Message center .....................84, 96
english/metric button .......88, 101
system check button ........87, 100
warning messages .............93, 106
Mirrors ...................................75–76
automatic dimming rearview
mirror ........................................75
fold away ...................................77
heated ........................................77
side view mirrors (power) .......76
Moon roof ....................................83
Motorcraft parts ........301, 321, 336
N
Navigation system .......................49
O
Octane rating ............................325
Oil (see Engine oil) ..................308
P
Parking brake ............................233
Parts (see Motorcraft parts) ....336
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Specification chart,
lubricants ...................................337
Speed control ..............................78
Starting your
vehicle ........................227–228, 230
jump starting ..........................281
Steering wheel
controls ......................................81
tilting .........................................67
SYNC..........................................49
T
Tailgate ......................................110
Tilt steering wheel ......................67
Tire Pressure Monitoring
System (TPMS)
Driving .....................................257
Roadside Emergencies ...........271
Tires, Wheels and Loading ....209
Warning Displays ........12, 93, 106
Tires ...........................194–195, 271
alignment ................................202
care ..........................................198
changing ..........................271, 276
checking the pressure ............198
inflating ...................................196
label .........................................208
replacing ..........................200, 276
rotating ....................................202
safety practices .......................201
sidewall information ...............203
snow tires and chains ............213
spare tire .........................272, 274
terminology .............................195
tire grades ...............................195
treadwear ........................194, 199
Tonneau cover ...........................112
Towing .......................................220recreational towing .................226
trailer towing ..........................220
wrecker ....................................286
Transfer case
fluid checking .........................334
Transmission .............................242
brake-shift interlock (BSI) ....242
fluid, checking and adding
(automatic) .............................333
fluid, refill capacities ..............337
lubricant specifications ..........337
Trunk .........................................114
Turn signal ..................................60
U
USB port ......................................43
V
Vehicle Identification Number
(VIN) ..........................................342
Vehicle loading ..........................213
camper bodies ........................225
Ventilating your vehicle ...........230
W
Warning lights (see Lights) .......12
Washer fluid ..............................307
Water, Driving through .............261
Windows
power .........................................71
Windshield washer fluid and
wipers ..........................................66
checking and adding fluid .....307
replacing wiper blades ...........308
Wrecker towing .........................286
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