catalytic FORD F-550 2022 Owners Manual

Diesel Particulate Filter
What Is the Diesel Particulate Filter
......212
How Does the Diesel Particulate Filter Work ..............................................................
212
Diesel Particulate Filter Precautions ........................................................................\
.
212
Diesel Particulate Filter Requirements ........................................................................\
.
213
Diesel Particulate Filter Manual Regeneration .............................................
213
Diesel Particulate Filter – Troubleshooting .......................................
215
Selective Catalytic Reduction System
What Is the Selective Catalytic Reduction System ...................................
217
How Does the Selective Catalytic Reduction System Work ........................
217
Selective Catalytic Reduction System Precautions ................................................
217
Selective Catalytic Reduction System Requirements ...........................................
218
Selective Catalytic Reduction System Guidelines ..................................................
218
Filling the Selective Catalytic Reduction System Tank ..............................................
219
Checking the Selective Catalytic Reduction System Status .....................
221
Diesel Exhaust Fluid Capacity and Specification ..............................................
221
Selective Catalytic Reduction System – Troubleshooting .......................................
221
Catalytic Converter
What Is the Catalytic Converter ............
223
Catalytic Converter Precautions ...........
223
Catalytic Converter – Troubleshooting ........................................................................\
223
Automatic Transmission
Automatic Transmission Precautions ........................................................................\
224 Automatic Transmission Positions
......
224
Shifting Your Vehicle Into Gear ..............
224
Manually Shifting Gears ...........................
225
Brake Shift Interlock ..................................
225
Power Take-Off ............................................
227
Four-Wheel Drive
How Does Four-Wheel Drive Work ......
228
Four-Wheel Drive Precautions ..............
228
Four-Wheel Drive Limitations ...............
230
Selecting a Four-Wheel Drive Mode ....
230
Four-Wheel Drive Modes ..........................
231
Four-Wheel Drive Indicators ...................
232
Four-Wheel Drive Driving Hints .............
232
Four-Wheel Drive – Troubleshooting ........................................................................\
234
Electronic Locking Differential
What Is the Electronic Locking Differential .................................................
237
How Does the Electronic Locking Differential Work .....................................
237
Electronic Locking Differential Precautions ...............................................
237
Switching the Electronic Locking Differential On and Off - 4x4 .............
237
Switching the Electronic Locking Differential On and Off - 4x2 .............
238
Electronic Locking Differential Indicators ........................................................................\
239
Electronic Locking Differential – Troubleshooting ......................................
239
Brakes
Brake Precautions ......................................
240
Anti-Lock Braking System ......................
240
Brake Over Accelerator ............................
240
Locating the Brake Fluid Reservoir ......
240
Checking the Brake Fluid .........................
240
Brake Fluid Specification ..........................
241
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2022 Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 202103, First-Printing Table of Contents

WHAT ARE THE INSTRUMENT
CLUSTER WARNING LAMPS
Warning lamps alert you to a vehicle
condition that could become serious.
Some lamps illuminate when you start
your vehicle to make sure they work. If any
lamps remain on after starting your vehicle,
refer to the respective system warning
lamp for further information.
INSTRUMENT CLUSTER
WARNING LAMPS
Depending on your vehicle options, some
warning lamps can appear different or not
at all.
Adaptive Steering
It illuminates when the adaptive
steering system detects a
concern. Have the system
checked as soon as possible.
Anti-Lock Brake System If it illuminates when you are
driving, this indicates a
malfunction. Your vehicle
continues to have normal braking without
the anti-lock brake system function. Have
your vehicle checked as soon as possible.
Battery It illuminates when you switch
the ignition on.
If it illuminates when the engine
is running, this indicates your vehicle
requires service. Have your vehicle
checked as soon as possible. Brake System It illuminates when you apply the
parking brake and the ignition is
on. If it illuminates when your
vehicle is moving, make sure the
parking brake is released. If the
parking brake is released, this
indicates low brake fluid level or the brake
system requires service. Have your vehicle
checked as soon as possible.
Note: Indicators may vary depending on
region.
Check Fuel Cap It illuminates when the fuel cap
is not properly installed.
Continued driving with this light
on may cause the malfunction indicator
lamp to illuminate.
Diesel Exhaust Fluid Illuminates when the diesel
exhaust fluid is low,
contaminated or the system
requires service. See Selective Catalytic
Reduction System (page 217).
Door Ajar It illuminates when you switch
the ignition on and remains on if
any door is open.
Electric Parking Brake It illuminates or flashes when the
electric parking brake requires
service.
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Type Two
Note:
If your vehicle is equipped with Type
One, make sure to place the key properly
into the backup slot.
Note: If your vehicle is equipped with Type
Two, make sure the buttons are facing the
rear of the vehicle and the key ring up. Place
the key into the backup slot.
With the key in the backup slot, press the
brake pedal, then press the push button
ignition switch to start your vehicle. STARTING AND STOPPING
THE ENGINE –
TROUBLESHOOTING
STARTING AND STOPPING THE
ENGINE – WARNING LAMPS
Malfunction Indicator Lamp If it illuminates when the engine
is running, the on-board
diagnostics system is detecting
a malfunction of the vehicle emission
control system.
If it flashes, engine misfire could be
occurring. Increased exhaust gas
temperatures could damage the catalytic
converter or other vehicle components.
Avoid heavy acceleration and deceleration,
and have your vehicle checked as soon as
possible.
Powertrain Warning Lamp If it illuminates when the engine
is running, this indicates a
powertrain or four-wheel drive
fault. If it flashes when you are driving,
immediately reduce the vehicle speed.
Avoid heavy acceleration and deceleration,
and have your vehicle checked as soon as
possible.
If both lamps illuminate when the engine
is running, stop your vehicle as soon as it
is safe to do so. Continuing to drive your
vehicle could cause reduced power or the
engine to stop. Switch the ignition off and
attempt to restart the engine. Have your
vehicle checked as soon as possible.
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WHAT IS THE DIESEL
PARTICULATE FILTER
The diesel particulate filter is part of your
vehicle's emissions system and filters
harmful diesel particulates from the
exhaust gas.
HOW DOES THE DIESEL
PARTICULATE FILTER WORK
The diesel particulate filter reduces carbon
emissions by trapping exhaust particles
before they reach the tailpipe. The system
must periodically clean the exhaust
particles that gather inside the filter. This
is carried out in three ways, passive
regeneration, active regeneration and
manual regeneration.
Passive Regeneration
In passive regeneration, the normal
exhaust system temperature cleans the
filter by oxidizing the soot. Cleaning occurs
during normal vehicle operating conditions
due to driving patterns.
Active Regeneration
Once the diesel particulate filter is full,
active regeneration raises the exhaust
temperature to eliminate the particles.
During cleaning, the particles convert to
harmless gasses.
When the engine control module detects
that the diesel particulate filter is nearly
full of particulates, and you are not
operating your vehicle in a manner to allow
effective regeneration, messages appear
in the information display as a reminder
for you to drive your vehicle in order to
clean the diesel particulate filter. If you
drive your vehicle in a manner to allow
effective regeneration, the information
display shows a cleaning exhaust filter
message.
DIESEL PARTICULATE FILTER
PRECAUTIONS WARNING: Do not park or idle your
vehicle over dry leaves, dry grass or other
combustible materials. The regeneration
process creates very high exhaust gas
temperatures and the exhaust will
radiate a considerable amount of heat
during and after regeneration and after
you have switched the engine off. This is
a potential fire hazard. WARNING:
When the Exhaust
Filter Cleaning message appears in the
information display, do not park near
flammable materials, vapors or
structures until filter cleaning is
complete. WARNING:
The normal operating
temperature of the exhaust system is
very high. Never work around or attempt
to repair any part of the exhaust system
until it has cooled. Use special care when
working around the diesel oxidation
catalytic converter or the diesel
particulate filter. The diesel oxidation
catalytic converter and the diesel
particulate filter heat up to very high
temperatures after only a short period
of engine operation and remain hot after
you switch the engine off.
Note: Avoid running out of fuel.
Note: During regeneration at low speed or
engine idle, you may smell a hot metallic
odor and could notice a clicking metallic
sound. This is due to high temperatures
reached during regeneration and is normal.
Note: Changes in the engine or exhaust
sound may be heard during the regeneration
process.
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2022 Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 202103, First-Printing Diesel Particulate Filter

WHAT IS THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM
The selective catalytic reduction system
helps reduce emission levels of oxides of
nitrogen from the exhaust system.
HOW DOES THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM WORK
The selective catalytic reduction system
injects diesel exhaust fluid into the exhaust
system to enable correct selective catalytic
reduction system function.
SELECTIVE CATALYTIC
REDUCTION SYSTEM
PRECAUTIONS
WARNING: Keep diesel exhaust
fluid out of reach of children. Avoid
contact with skin, eyes or clothing. In
case of contact with your eyes, flush
immediately with water and get prompt
medical attention. In case of contact
with your skin, clean immediately with
soap and water. If you swallow any
diesel exhaust fluid, drink plenty of
water, call a physician immediately. WARNING:
Only refill the diesel
exhaust fluid tank in a well ventilated
area. When you remove the diesel
exhaust fluid tank filler cap or a diesel
exhaust fluid container cap, ammonia
vapors may escape. Ammonia vapors
can be irritating to skin, eyes and mucous
membranes. Inhaling ammonia vapors
can cause burning to the eyes, throat and
nose and cause coughing and watery
eyes. WARNING:
Diesel exhaust fluid
must be refilled when low or replaced
when contaminated or your vehicle
speed becomes limited to
50 mph
(80 km/h). In these conditions, drive with
caution and refill diesel exhaust fluid
immediately. If the diesel exhaust fluid
becomes empty or contaminated and
fluid is not replaced, your vehicle
becomes limited to engine idle only once
stopped. In these conditions, be cautious
where you stop your vehicle because you
may not be able to drive long distances
or maintain highway speeds until you
refill or replace the diesel exhaust fluid. WARNING:
Tampering with or
disabling the selective catalytic
reduction system results in severe
vehicle performance limitation including
eventual speed limiting to
5 mph
(8 km/h).
Note: Do not put diesel exhaust fluid in the
fuel tank. This can cause damage that your
vehicle Warranty may not cover.
Selective catalytic reduction systems are
sensitive to contamination of the diesel
exhaust fluid. Maintaining the purity of the
fluid is important to avoid system
malfunctions. If you remove or drain the
diesel exhaust fluid tank, do not use the
same fluid to refill the tank. The system
has a sensor to monitor fluid quality.
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Driving without refilling, replacing
contaminated diesel exhaust fluid, or
having the selective catalytic reduction
system repaired results in the following
actions as required by the California Air
Resources Board (CARB) and the U.S.
Environmental Protection Agency (EPA):
•
Within a preset distance to empty,
speed is limited upon vehicle restart.
Prior to this occurring a message
appears in the information display.
• Further vehicle operation without
refilling or replacing contaminated
diesel exhaust fluid causes the engine
to enter an idle-only condition. This
only occurs upon vehicle refueling,
vehicle idling in park for 1 hour, or
engine shutdown for 10 minutes or
more and is indicated by a message in
the information display indicating
required actions to resume normal
operation. It is required to add a
minimum of 1.0 gal (3.8 L) of diesel
exhaust fluid to the tank to exit the
idle-only condition, but your vehicle is
still in the speed-limiting mode until
you refill the tank completely.
Note: For vehicle speed limiting or idle-only
condition, normal vehicle operation resumes
when you refill the diesel exhaust fluid tank
or repair the contaminated system. If the
system is contaminated or inoperative, have
your vehicle checked as soon as possible. SELECTIVE CATALYTIC
REDUCTION SYSTEM
REQUIREMENTS Only use diesel exhaust fluid that is
certified by the American Petroleum
Institute (API).
You can purchase diesel exhaust fluid at
an authorized dealer, or contact roadside
assistance for help in finding a retailer that
sells diesel exhaust fluid.
Note:
Non-certified diesel exhaust fluid use
can cause damage that your Warranty may
not cover
SELECTIVE CATALYTIC
REDUCTION SYSTEM
GUIDELINES
• Diesel exhaust fluid is non-flammable,
non-toxic, colorless and water-soluble
liquid.
• In order for the system to operate
correctly you must maintain the diesel
exhaust fluid level.
• Do not overfill the diesel exhaust fluid
tank.
• Diesel exhaust fluid is corrosive.
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•
Avoid spilling diesel exhaust fluid on
painted surfaces, carpeting or plastic
components. Immediately wipe away
any diesel exhaust fluid that has spilled
with a damp cloth and water. If it has
already crystallized, use warm water
and a sponge.
• Do not store the diesel exhaust fluid
bottle in your vehicle. If it leaks it could
cause damage to interior components
or release an ammonia odor inside your
vehicle.
• Do not re-use the diesel exhaust fluid
container once it is emptied.
• Store diesel exhaust fluid out of direct
sunlight and in temperatures between
23–68°F (-5– 20°C).
• The system has a diesel exhaust fluid
quality sensor. Dilution of diesel
exhaust fluid or use of any other liquid
in the selective catalytic reduction
system leads to a diesel exhaust fluid
system fault, eventually leading to the
vehicle only operating in idle-only
mode.
• Do not dilute diesel exhaust fluid with
water or any other liquid. FILLING THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM TANK
FILLING THE SELECTIVE
CATALYTIC REDUCTION SYSTEM
TANK IN COLD WEATHER
Diesel exhaust fluid may freeze if the
ambient temperature is below 12°F (-11°C).
Your vehicle has a preheating system
which allows diesel exhaust fluid to
operate below
12°F (-11°C). If you do not
use your vehicle for an extended period
when the ambient temperature is below
12°F (-11°C)
, the fluid in the tank may
freeze. If the tank is overfilled and the fluid
freezes it may cause damage that your
Warranty will not cover.
FILLING THE SELECTIVE
CATALYTIC REDUCTION SYSTEM
TANK USING A FUEL STATION
PUMP
Filling the diesel exhaust fluid tank using
a fuel station pump is similar to refueling
your vehicle.
1. Fully open the fuel filler door. 2. Remove the diesel exhaust fluid tank
filler cap.
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Note:
The diesel exhaust fluid tank has a
blue filler cap.
3. Fully insert the diesel exhaust fluid pump nozzle. 4.
Operate the diesel exhaust fluid pump
nozzle within the area shown.
Note: The pump nozzle shuts off when the
tank is full.
5. Slightly raise the diesel exhaust fluid pump nozzle and then slowly remove
it.
6. Replace the diesel exhaust fluid tank filler cap. Turn it clockwise until you
feel a strong resistance and it clicks.
FILLING THE SELECTIVE
CATALYTIC REDUCTION SYSTEM
TANK USING A PORTABLE
CONTAINER
The following procedure applies to
Motorcraft diesel exhaust fluid or similar
fluid containers. Follow the
manufacturer's instructions.
1. Fully open the fuel filler door.
2. Remove the diesel exhaust fluid container cap.
3. Place the spout on to the container and
tighten it until you feel a strong
resistance. 4. Remove the diesel exhaust fluid tank
filler cap.
Note: The diesel exhaust fluid tank has a
blue filler cap.
5. Insert the spout into the filler neck until
the seal on the spout fully seats.
6. Pour the fluid into the tank.
Note: The fluid stops flowing when the tank
is full.
7. Return the container to the vertical position slightly below the diesel
exhaust fluid filler neck.
8. Allow any fluid remaining in the spout to drain back into the container.
9. Remove the spout from the diesel exhaust fluid filler neck.
10. Replace the diesel exhaust fluid tank
cap. Turn it clockwise until you feel
a strong resistance and it clicks.
11. Remove the spout from the diesel exhaust fluid container and replace
the cap.
Note: If there is diesel exhaust fluid left in
the container retain it for later use. The
spout is reusable. Wash the spout with
clean water prior to storage. Do not use the
diesel exhaust fluid spout with any other
fluid.
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2022 Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 202103, First-Printing Selective Catalytic Reduction SystemE328783 E328788

CHECKING THE SELECTIVE
CATALYTIC REDUCTION
SYSTEM STATUS
The information display shows a series of
messages about the amount of diesel
exhaust fluid available. A systems check
displays messages indicating the amount
of diesel exhaust fluid available or displays
a warning message indicating the
approximate distance remaining as the
fluid in the diesel exhaust fluid tank nears
empty. See Selective Catalytic
Reduction System – Information
Messages
(page 221).
DIESEL EXHAUST FLUID
CAPACITY AND
SPECIFICATION
For filling information please refer to the
Capacities and Specifications section of
the owner's manual. See Diesel Exhaust
Fluid Capacity and Specification (page
221
). SELECTIVE CATALYTIC
REDUCTION SYSTEM –
TROUBLESHOOTING
SELECTIVE CATALYTIC
REDUCTION SYSTEM – WARNING
LAMPS As the diesel exhaust fluid level
nears empty, the warning
symbol displays and a series of
tones and messages starting at
500 mi
(800 km) remaining before diesel exhaust
fluid is depleted. The warning symbol and
messages continue until you refill the
diesel exhaust fluid tank.
The warning lamp illuminates and a
message appears in the information
display if the system becomes
contaminated or inoperative.
SELECTIVE CATALYTIC REDUCTION SYSTEM – INFORMATION
MESSAGES Action
Message
The distance you can travel before depleting the remainingdiesel exhaust fluid. Refill as soon as possible.
DEF Level Range: XX mi/
km Refill Now
Your diesel exhaust fluid is nearing empty. Your vehicle ’s top
speed will become limited in the displayed distance. You must
replenish the diesel exhaust fluid to resume normal operation of your vehicle. See
Diesel Exhaust Fluid Capacity and
Specification (page 221).
DEF Level Empty Speed
Limited to XX MPH / km/ h in XX mi/km
Your remaining diesel exhaust fluid has depleted. Your speedwill be limited upon restart. You must replenish the diesel
exhaust fluid to resume normal operation of your vehicle. See Diesel Exhaust Fluid Capacity and Specification
(page
221).
DEF Level Empty Speed
Limited to XX MPH/km/ h Upon Restart
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Action
Message
The diesel exhaust fluid is empty. You must replenish thediesel exhaust fluid to resume normal operation of your
vehicle. See Diesel Exhaust Fluid Capacity and Specific- ation (page 221).
DEF Level Low Speed
Limited to XX MPH/km/ h
The selective catalytic reduction system detects low exhaustfluid. The engine will eventually enter into an idle only mode.
You must replenish the diesel exhaust fluid to resume normal operation of your vehicle. See
Diesel Exhaust Fluid Capa-
city and Specification (page 221).
DEF Level Empty Engine
Idled Soon
The vehicle will enter into an idle only mode. You must
replenish the diesel exhaust fluid to resume normal operation of your vehicle. See
Diesel Exhaust Fluid Capacity and
Specification (page 221).
DEF Level Empty Engine
Idled See Manual
The selective catalytic reduction system detects a fault. Thevehicle ’s top speed will become limited in the displayed
distance and count down from this point. Have your vehicle checked as soon as possible.
DEF Fault Speed Limited
to XX MPH/km/h in XX mi/km
The selective catalytic reduction system detects a fault. The
vehicle ’s top speed will become limited upon restarting. Have
your vehicle checked as soon as possible.
DEF Fault Speed Limited
to XX MPH/km/h Upon Restart
The selective catalytic reduction system detects a fault. Thevehicle ’s top speed is limited. Have your vehicle checked as
soon as possible.
DEF Fault Speed Limited
to XX MPH/km/h
The selective catalytic reduction system detects a fault. The
engine will eventually enter into an idle only mode. Have your vehicle checked as soon as possible.
DEF Fault Engine Idled
Soon
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2022 Super Duty (TFE) Canada/United States of America, enUSA, Edition date: 202103, First-Printing Selective Catalytic Reduction System