ignition FORD F-59 2018 Owner's Manual

Protected Components
Fuse Rating
Fuse or Relay
Number
Trailer tow backup lamp feed.
25A 1
F7
Backup lamp feed.
Not used.
—
F8
Daytime running lamps.
20A 1
F9
Not used.
—
F10
Not used.
—
F11
Not used.
—
F12
Not used.
—
F13
Not used.
—
F14
Power brake assist module (HydroMax).
5A 1
F15
Powertrain control module power.
20A 1
F16
Catalyst monitor sensor.
20A 1
F17
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Radio capacitors.
20A 1
F18
Ignition coils.
Powertrain control module.
10A 1
F19
HydroMax module brake on/off relay feed.
10A 1
F20
Powertrain control module.
20A 1
F21
Fuel pump diode.
Fuel pump relay coil.
Brake transmission shift interlock.
10A 1
F22
Not used.
—
F23
Not used.
—
F24
Blower motor relay feed.
40A 2
J1
Headlamps.
30A 2
J2
High beam headlamps flash to pass.
73
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Fuses

Protected Components
Fuse Rating
Fuse or Relay
Number
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
Instrument panel fuses #25, 31.
Vehicle power.
30A 2
J3
Powertrain control module relay feed.
Power distribution box fuse F16, F17, F18,
J22.
Cigar lighter feed.
20A 2
J4
Diagnostic tool connector.
Not used.
—
J5
Starter relay feed.
30A 2
J6
Starter motor solenoid.
Anti-lock brake system module (Hydro-
boost).
40A 2
J7
Power brake assist motor (HydroMax).
60A 2
Power distribution box fuse #F20.
Trailer tow park lamps.
20A 2
J8
Instrument panel fuse #4, 10, 16, 22.
50A 2
J9
HydroMax anti-lock brake system module.
60A 2
J10
Hydroboost anti-lock brake system
module.
40A 2
Fuel pump relay feed.
20A 2
J11
Fuel injectors.
Mass air flow sensor.
Fuel pump motor.
Powertrain control module.
Trailer tow electronic brake.
30A 2
J12
Ignition switch feed (instrument panel
fuses #1, 5, 7, 11, 13, 14, 17, 19, 23, 36).
40A 2
J13
(Power distribution box fuse #F19, F22,
F21).
Not used.
—
J14
74
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Fuses

Protected Components
Fuse Rating
Fuse or Relay
Number
Instrument panel battery feed (fuse #15,
21).
60A 2
J15
Lighting primary fuse.
Horn.
20A 2
J16
Ignition switch feed (instrument panel
fuses #5, 11, 17, 23, 38).
40A 2
J17
Brake on/off switch.
20A 2
J18
Multifunction switch.
Not used.
—
J19
Not used.
—
J20
Not used.
—
J21
Reverse lamp relay coil.
20A 2
J22
A/C clutch relay coil.
A/C demand switch.
Horn relay.
—
R1
Fuel pump relay.
—
R2
Starter relay.
—
R3
Backup lamps relay.
—
R4
Brake on/off signal isolating relay
(Hydromax).
—
R5
Trailer tow parking lamps relay.
—
R6
Not used.
—
R7
A/C clutch relay.
—
R8
Not used.
—
R9
Starter relay.
—
R10
Blower motor relay.
—
R11
Daytime running lamp/headlamp relay.
—
R12
Powertrain control module relay.
—
R13
Fuel pump diode.
—
D1
75
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Fuses

Protected Components
Fuse Rating
Fuse or Relay
Number
Radio capacitors.
20A 1
M6
Ignition coils.
Backup lamp relay coil.
20A 1
M7
Air conditioning clutch coil.
Air conditioning demand switch.
Catalyst monitor sensor.
20A 1
M8
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module power.
20A 1
M9
Brake shift Interlock
5A 1
M10
Powertrain control module relay keep alive
power.
5A 1
M11
Powertrain control module relay coil.
Parking lamps feed.
20A 1
M12
Not used.
Diode
D1
Fuel pump.
Diode
D2
Air conditioning clutch.
Diode
D3
Not used.
—
R2-1
Powertrain control module relay feed
(power distribution box fuse M6, M7, M8,
M9).
30A
2
J1
Fuel injectors.
20A 2
J2
Fuel pump motor.
Mass airflow sensor.
Powertrain control module.
Cigar lighter power point.
20A 2
J3
Diagnostic connector.
Blower motor.
40A 2
J4
Headlamps.
30A 2
J5
Daytime running lamps on/off relay coil.
78
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Fuses

Protected Components
Fuse Rating
Fuse or Relay
Number
Headlamp daytime running lamp relay
feed.
High beam headlamps flash to pass.
(Instrument panel fuses #25, 31).
Ignition switch feeds (instrument panel
fuses #F26).
40A 2
J6
Instrument panel fuses #F24, F22, F20,
F26, F21, F8, F6, F4, F2.
40A 2
J7
Power distribution box fuses M4, M1-4.
Instrument panel fuses F11, F13, F15, F17.
50A 2
J8
Starter relay feed.
30A 2
J9
Starter motor solenoid.
Power distribution box fuse M1-1.
60A 2
J10
Power brake assist motor (HydroMax).
Trailer tow electronic brake.
30A 2
J11
Lighting primary.
60A 2
J12
Power distribution box fuse M1-2.
Instrument panel fuses #F19, F5, F3.
Brake on/off.
20A 2
J13
Hazard.
Horn.
20A 2
J14
HydroMax anti-lock brake system module.
60A 2
J15
Trailer tow parking lamps.
20A 2
J16
1 Mini fuse.
2 J case fuse.
Diode and Relay Module
Locate the module box with the power
distribution box in from of the radiator.
79
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Fuses

Note:
Do not add oil further than the
maximum mark. Oil levels above the
maximum mark may cause engine damage.
Note: Make sure you install the oil filler cap
correctly.
Note: Soak up any spillage with an
absorbent cloth immediately.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life Monitoring
System
Only reset the oil life monitoring system
after changing the engine oil and oil filter.
To reset the oil life monitoring system do
the following:
1. Switch the ignition on. Do not start the
engine.
2. Fully press the accelerator and brake pedals at the same time.
3. Keep the accelerator and brake pedals
fully pressed.
4. After three seconds, a message displays confirming the reset procedure
is in progress.
5. After 25 seconds, a message displays confirming the reset procedure is
complete.
6. Release the accelerator and brake pedals.
7. Switch the ignition off. ENGINE COOLANT CHECK WARNINGS
Do not remove the coolant reservoir
cap when the cooling system is hot.
Wait 10 minutes for the cooling
system to cool down. Cover the coolant
reservoir cap with a thick cloth to prevent
the possibility of scalding and slowly
remove the cap. Failure to follow this
instruction could result in personal injury. Do not put coolant in the windshield
washer fluid reservoir. If sprayed on
the windshield, coolant could make
it difficult to see through the windshield. To reduce the risk of personal injury,
make sure the engine is cool before
unscrewing the coolant pressure
relief cap. The cooling system is under
pressure. Steam and hot liquid can come
out forcefully when you loosen the cap
slightly. Do not add coolant further than the
MAX mark.
When the engine is cold, check the
concentration and level of the coolant at
the intervals listed in the scheduled
maintenance information. See Scheduled
Maintenance
(page 140).
Note: Make sure that the coolant level is
between the
MIN and MAX marks on the
coolant reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the
MAX mark.
Maintain coolant concentration within
48% to 50%, which equates to a freeze
point between -30°F (-34°C) and -34°F
(-37°C). Coolant concentration should be
checked using a refractometer. We do not
recommend the use of hydrometers or
coolant test strips for measuring coolant
concentration.
93
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Maintenance

Underbody
Regularly clean the underside of your
vehicle using water. Keep body and door
drain holes free of debris or foreign
material.
Under Hood
For removing black rubber marks from
under the hood we recommend Motorcraft
Wheel and Tire Cleaner or Motorcraft Bug
and Tar Remover.
CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal.
When washing:
•
Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components.
• Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine. CLEANING THE WHEELS (If
Equipped)
1. Regularly clean them with a wheel cleaner. We recommend that you use
Ford approved wheel cleaner if
available.
2. Remove dirt and brake dust with a sponge.
3. Remove tar and grease with a bug and
tar remover. We recommend that you
use Ford approved bug and tar remover
if available.
4. Thoroughly rinse the wheels with water
after cleaning.
If you intend on parking your vehicle for an
extended period after cleaning the wheels
with a wheel cleaner, drive your vehicle for
a few minutes before doing so. This
reduces the risk of corrosion of the brake
discs, brake pads and linings.
Do not clean the wheels when they are hot.
Note: Some car washes could damage
wheel rims and covers.
Note: Using non-recommended cleaners,
harsh cleaning products, chrome wheel
cleaners or abrasive materials could
damage wheel rims and covers.
VEHICLE STORAGE
If you plan on storing your vehicle for 30
days or more, read the following
maintenance recommendations to make
sure your vehicle stays in good operating
condition.
We engineer and test all motor vehicles
and their components for reliable, regular
driving. Under various conditions,
long-term storage may lead to degraded
engine performance or failure unless you
use specific precautions to preserve engine
components.
106
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Vehicle Care

ENGINE SPECIFICATIONS
6.8L Engine
Engine
415 in³ (6,800 cm³)
Displacement
1-6-5-10-2-7-3-8-4-9
Firing order
Coil on plug
Ignition system
0.039 in (1 mm) - 0.043 in (1.1 mm)
Spark plug gap
9.2:1
Compression ratio
Drivebelt Routing
Engines with Air Conditioning Engines without Air Conditioning
MOTORCRAFT PARTS
Motorcraft Part number
Component
FA-1782
Air filter element
BH-31-XT
Battery (F-53 stripped chassis and F-59
step van ramp prep package)
BH-31-XT
Battery (F-59 step van)
FL-820-S
Oil filter
129
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Capacities and SpecificationsE270433 E270434

A
About This Manual...........................................5
ABS
See: Brakes............................................................. 40
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 40
Accessories See: Replacement Parts
Recommendation.............................................. 8
Adjusting the Steering Wheel.....................12
Air Filter See: Changing the Engine Air Filter.............103
Appendices.....................................................158
Audible Warnings and Indicators.............20 Fail-Safe Cooling Warning Chime.................20
Headlamps On Warning Chime...................... 20
Key in Ignition Warning Chime........................ 20
Parking Brake On Warning Chime.................20
Shift to Park Warning Chime........................... 20
Automatic Transmission..............................37
Brake-Shift Interlock........................................... 39
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 39
Understanding the Positions of Your Automatic Transmission............................... 37
Automatic Transmission Fluid Check...............................................................97
Adjusting automatic transmission fluid levels.................................................................... 98
Automatic transmission fluid filter...............99
Correct fluid level................................................. 98
High fluid level....................................................... 98
Low fluid level....................................................... 98
B
Battery See: Changing the 12V Battery....................... 101
Brake Fluid Check..........................................99 Hydroboost.......................................................... 100
Hydromax............................................................... 99
Brakes................................................................40 General Information........................................... 40
Breaking-In.......................................................54 C
California Proposition 65...............................7
Capacities and Specifications
.................133
Alternative Engine Oil for Extremely Cold
Climates............................................................ 136
Specifications...................................................... 134
Car Wash See: Cleaning the Exterior............................... 105
Catalytic Converter........................................34 On-Board Diagnostics (OBD-II)..................... 35
Readiness for Inspection and Maintenance (I/M) Testing..................................................... 35
Changing a Fuse
.............................................87
Fuses........................................................................\
. 87
Changing a Road Wheel............................125 Dissimilar Spare Wheel and Tire Assembly
Information....................................................... 125
Tire Change Procedure..................................... 126
Changing the 12V Battery...........................101 Battery relearn..................................................... 102
Changing the Engine Air Filter.................103
Cleaning the Engine....................................106
Cleaning the Exterior...................................105 Cleaning the Headlamps................................. 105
Exterior Chrome Parts...................................... 105
Exterior Plastic Parts......................................... 105
Stripes or Graphics............................................ 105
Underbody............................................................ 106
Under Hood.......................................................... 106
Cleaning the Wheels
...................................106
Coolant Check See: Engine Coolant Check.............................. 93
Cruise Control
...................................................12
Principle of Operation......................................... 42
Cruise control See: Using Cruise Control.................................. 42
Customer Assistance....................................61
D
Daytime Running Lamps..............................15
Direction Indicators
........................................15
Driving Hints.....................................................54
Driving Through Water.................................55
DRL See: Daytime Running Lamps.......................... 15
161
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index

E
Economical Driving.......................................54
Emission Law...................................................33
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance...........34
Tampering With a Noise Control System................................................................. 33
Engine Block Heater
......................................27
Using the Engine Block Heater........................ 27
Engine Coolant Check..................................93 Adding Coolant..................................................... 94
Coolant Change.................................................... 95
Engine Coolant Temperature Management.................................................... 96
Fail-Safe Cooling.................................................. 95
Recycled Coolant................................................. 95
Severe Climates.................................................... 95
Engine Emission Control..............................33
Engine Oil Check.............................................91 Adding Engine Oil................................................. 92
Engine Oil Dipstick..........................................91
Engine Specifications.................................129 Drivebelt Routing................................................ 129
Environment.......................................................11
Essential Towing Checks..............................51 Before Towing a Trailer....................................... 52
Hitches...................................................................... 51
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................... 53
Safety Chains.......................................................... 51
Trailer Brakes.......................................................... 52
Trailer Lamps......................................................... 52
When Towing a Trailer........................................ 52
Export Unique Options.................................10
F
Ford Credit...........................................................8 US Only....................................................................... 8
Ford Protect....................................................138 Ford Protect Extended Service Plan
(CANADA ONLY)........................................... 139
Ford Protect Extended Service Plans (U.S. Only)................................................................... 138
Fuel and Refueling
.........................................28
Fuel Consumption..........................................31
Calculating Fuel Economy................................. 31Filling the Fuel Tank..............................................
31
Fuel Filter
..........................................................101
Fuel Quality......................................................28
Choosing the Right Fuel.................................... 28
Fuses..................................................................68
Fuse Specification Chart............................68 Diode and Relay Module.................................... 79
F53 Passenger Compartment Fuse Panel..................................................................... 81
F53 Power Distribution Box............................. 68
G
Gauges................................................................16 Engine Coolant Temperature Gauge..............17
Engine Oil Pressure Gauge................................ 16
Fuel Gauge............................................................... 17
Speedometer.......................................................... 16
Transmission Fluid Temperature Gauge.................................................................... 17
Gearbox See: Transmission................................................ 37
General Maintenance Information........140 Multi-point Inspection...................................... 142
Owner Checks and Services............................ 141
Protecting Your Investment........................... 140
Why Maintain Your Vehicle?.......................... 140
Why Maintain Your Vehicle at Your Dealership?...................................................... 140
Getting Assistance Outside the U.S. and Canada...........................................................64
Getting the Services You Need..................61 Away From Home................................................. 61
H
Handbrake See: Parking Brake................................................ 41
Hazard Flashers
...............................................57
Hints on Driving With Anti-Lock Brakes.............................................................40
I
Ignition Switch
.................................................25
In California (U.S. Only)...............................62
Information Displays
......................................21
General Information............................................. 21
162
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201712, Second Printing Index