air filter FORD F-59 2019 User Guide

ENGINE SPECIFICATIONS
6.8L EngineEngine
415 in³ (6,800 cm³)Displacement
1-6-5-10-2-7-3-8-4-9Firing order
Coil on plugIgnition system
0.039 in (1 mm) - 0.043 in (1.1 mm)Spark plug gap
9.2:1Compression ratio
Drivebelt Routing
Engines with Air Conditioning
Engines without Air Conditioning
MOTORCRAFT PARTS
Motorcraft Part numberComponent
FA-1782Air filter element
BH-31-XTBattery (F-53 stripped chassis and F-59step van ramp prep package)
BH-31-XTBattery (F-59 step van)
FL-820-SOil filter
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CAPACITIES AND SPECIFICATIONS
Capacities
WARNING: The air conditioning refrigerant system contains refrigerant underhigh pressure. Only qualified personnel should service the air conditioning refrigerantsystem. Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
30.6 qt (29 L)Engine coolant
Between MIN/MAX on brake fluid reservoirBrake fluid
4.1 qt (3.9 L)Rear axle lubricant(Dana M80 axle)
8.0 qt (7.6 L)Rear axle lubricant(Dana S110 axle)
7.0 qt (6.6 L)Rear axle lubricant(Dana S130 axle)
16.0 qt (15.1 L)Rear axle lubricant(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1Automatic transmission fluid
Keep in FULL range on dipstickPower steering fluid
Fill as requiredWindshield washer fluid
80 gal (303 L)Fuel tank (Motorhome)
40 gal (151 L)Fuel tank (Commercial chassis)
44 oz (1.25 kg)A/C refrigerant
8.8 fl oz (260.2 ml)A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
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Less Cost to Properly Maintain YourVehicle
Ford Protect extended service plan alsooffers a Premium Maintenance Plan thatcovers all scheduled maintenance, andselected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine Belts.
•Engine coolant hoses, clamps ando-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) (electricvehicles only).
Interest Free Finance Options
Just a 10% down payment will provide youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (CANADA ONLY)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Formore information; visit your local Ford ofCanada dealer or www.ford.ca to find theFord Protect extended service plan that isright for you.
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Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure**Exterior lamps and hazard warning systemoperation
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
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Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection of
your vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
Every 7500 miles (12000 km) or six months - whichever occurs first
Change the engine oil and filter.
Rotate the tires, inspect tire wear and measure the tread depth.1
Inspect the wheels and related components for abnormal noise, wear, looseness ordrag.
Perform a multi-point inspection, recommended.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rearwheels only if you notice unusual wear.
Every 15000 miles (24000 km) or 12 months - whichever occurs first
Inspect the automatic transmission fluid level. Consult dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and the parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, drive shaft and the U-joints. Lubricate grease fittings, if applicable.
Other maintenance items
Replace the engine air filter.Every 30,000 mi(48,000 km)
Replace the front wheel bearing grease and grease sealif you use non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 97,500 mi(157,000 km)
Change the engine coolant.1At 105,000 mi(168,000 km)
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Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Change engine oil and filter.Every 5000 miles (8000km) or six months or 200engine hours
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Replace spark plugs.Every 60000 miles (96000km)
*Vehicles equipped with dual rear wheels should rotate the front wheels when specified;rear wheels only if unusual wear is noted.
Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace engine air filter.Inspect frequently, serviceas requiredReplace cabin air filter, if equipped.
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Change rear axle fluid.Every 50000 miles (80000km)
*Vehicles equipped with dual rear wheels should rotate the front wheels when specified;rear wheels only if unusual wear is noted.
Exceptions
There are several exceptions to the NormalSchedule:
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Rear axle fluid change or level check notrequired unless leak is suspected or theassembly has been submerged in water.During long periods of trailer towing withoutside temperatures above 70°F (21°C)and at wide-open throttle for long periodsabove 45 mph (72 km/h), change rear axlefluid every 24,000 mi (38,000 km) or threemonths, whichever comes first.
California fuel filter replacement: If youregister your vehicle in California, theCalifornia Air Resources Board hasdetermined that the failure to perform thismaintenance item does not nullify theemission warranty or limit recall liabilitybefore the completion of your vehicle'suseful life. Ford Motor Company, however,urges you to have all recommendedmaintenance services performed at thespecified intervals and to record all vehicleservice.
Hot climate oil change intervals:Vehicles operating in the Middle East,North Africa, Sub-Saharan Africa orlocations with similar climates using anAmerican Petroleum Institute (API)Certified for Gasoline Engines (Certificationmark) oil of SM or SN quality, the normaloil change interval is 5000 miles (8000kilometers).
If the available API SM or SN oils are notavailable, then the oil change interval is3000 miles (4800 kilometers).
Engine air filter and cabin air filterreplacement: The life of the engine airfilter and cabin air filter is dependent onexposure to dusty and dirty conditions.Vehicles operated in these conditionsrequire frequent inspection andreplacement of the engine air filter andcabin air filter.
SCHEDULED MAINTENANCE
RECORD
After the scheduled maintenance servicesare performed, record the Repair Order #,Distance and Engine Hours in the boxesprovided.
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A
About This Manual...........................................5ABSSee: Brakes..............................................................41ABS driving hintsSee: Hints on Driving With Anti-LockBrakes...................................................................41AccessoriesSee: Replacement PartsRecommendation..............................................8Adjusting the Steering Wheel.....................12Air FilterSee: Changing the Engine Air Filter..............107Appendices.....................................................163Audible Warnings and Indicators..............19Fail-Safe Cooling Warning Chime..................19Headlamps On Warning Chime......................20Key in Ignition Warning Chime........................20Parking Brake On Warning Chime.................20Shift to Park Warning Chime...........................20Automatic Transmission.............................38Brake-Shift Interlock..........................................40If Your Vehicle Gets Stuck In Mud orSnow....................................................................40Understanding the Positions of YourAutomatic Transmission..............................38Automatic Transmission FluidCheck..............................................................101Adjusting automatic transmission fluidlevels...................................................................102Automatic transmission fluid filter..............102Correct fluid level.................................................101High fluid level.....................................................102Low fluid level.......................................................101
B
BatterySee: Changing the 12V Battery......................105Brake Fluid Check.........................................102Hydroboost...........................................................103Hydromax..............................................................103Brakes..................................................................41General Information.............................................41Breaking-In.......................................................56
C
Capacities and Specifications.................138Alternative Engine Oil for Extremely ColdClimates............................................................142Specifications......................................................139Car WashSee: Cleaning the Exterior...............................109Catalytic Converter........................................35On-Board Diagnostics (OBD-II).....................36Readiness for Inspection and Maintenance(I/M) Testing.....................................................36Changing a Fuse............................................90Fuses........................................................................90Changing a Road Wheel............................129Dissimilar Spare Wheel and Tire AssemblyInformation......................................................129Tire Change Procedure.....................................130Changing the 12V Battery..........................105Battery relearn.....................................................106Changing the Engine Air Filter..................107Cleaning the Engine.....................................110Cleaning the Exterior..................................109Cleaning the Headlamps................................109Exterior Chrome Parts......................................109Exterior Plastic Parts.........................................109Stripes or Graphics............................................109Underbody.............................................................110Under Hood...........................................................110Cleaning the Wheels....................................110Coolant CheckSee: Engine Coolant Check..............................96Cruise Control...................................................12Principle of Operation........................................43Cruise controlSee: Using Cruise Control..................................43Customer Assistance...................................64
D
Daytime Running Lamps..............................15Direction Indicators........................................15Driving Hints.....................................................56Driving Through Water..................................57DRLSee: Daytime Running Lamps..........................15
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