fuel cap FORD F-59 2019 Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2019, Model line: F-59, Model: FORD F-59 2019Pages: 176, PDF Size: 9.98 MB
Page 5 of 176

Driving Hints
Breaking-In......................................................56
Reduced Engine Performance.................56
Economical Driving......................................56
Driving Through Water.................................57
Roadside Emergencies
Roadside Assistance...................................59
Hazard Flashers............................................60
Jump Starting the Vehicle.........................60
Transporting the Vehicle............................62
Customer Assistance
Getting the Services You Need................64
In California (U.S. Only)..............................65
The Better Business Bureau (BBB) AutoLine Program (U.S. Only).......................66
Utilizing the Mediation/ArbitrationProgram (Canada Only).........................67
Getting Assistance Outside the U.S. andCanada..........................................................67
Ordering Additional Owner's Literature..........................................................................69
Reporting Safety Defects (U.S. Only)..........................................................................69
Reporting Safety Defects (Canada Only)..........................................................................69
Fuses
Fuse Specification Chart.............................71
Changing a Fuse...........................................90
Maintenance
General Information.....................................92
Under Hood Overview - CommercialChassis..........................................................93
Under Hood Overview - MotorhomeChassis..........................................................94
Engine Oil Dipstick........................................95
Engine Oil Check...........................................95
Oil Change Indicator Reset.......................96
Engine Coolant Check.................................96
Automatic Transmission Fluid Check..........................................................................101
Brake Fluid Check........................................102
Power Steering Fluid Check....................104
Fuel Filter........................................................105
Changing the 12V Battery.........................105
Changing the Engine Air Filter.................107
Vehicle Care
General Information...................................109
Cleaning the Exterior.................................109
Cleaning the Engine....................................110
Cleaning the Wheels...................................110
Vehicle Storage...............................................111
Wheels and Tires
Tire Care...........................................................113
Using Snow Chains.....................................129
Changing a Road Wheel...........................129
Technical Specifications...........................133
Capacities and Specifications
Engine Specifications................................134
Motorcraft Parts...........................................134
Vehicle Identification Number................136
Vehicle Certification Label........................137
Transmission Code Designation.............137
Capacities and Specifications................138
Ford Protect
Ford Protect...................................................143
Scheduled Maintenance
General Maintenance Information.......145
Normal Scheduled Maintenance..........148
Special Operating Conditions ScheduledMaintenance.............................................150
Scheduled Maintenance Record............152
2
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Table of Contents
Page 9 of 176

Battery
Battery acid
Brake fluid - non petroleumbased
Brake system
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Flammable
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard flashers
Heated rear window
Windshield defrosting system
Interior luggage compartmentrelease
Jack
Keep out of reach of children
6
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Introduction E270480 E71340 E71880 E231160 E67017 E161353
Page 20 of 176

Engine Oil Pressure Gauge
Indicates engine oil pressure. At normaloperating temperature, the level indicatoris in the normal range. If the pressure gaugefalls below the normal range, stop yourvehicle, switch off the engine and checkthe engine oil level. Add oil if needed. If theoil level is correct, have your vehiclechecked by an authorized dealer.
Speedometer
Indicates vehicle speed. Vehicle speed islimited to either 65 mph (105 km/h) or75 mph (120 km/h).
Transmission Fluid TemperatureGauge
Normal area
The transmission fluid is within the normaloperating temperature (between H andC).
Yellow area
The transmission fluid is higher thannormal operating temperature. This canbe caused by special operation conditions(snowplowing, towing or off-road use).
To lower the transmission temperatureinto the normal range, alter the severity ofyour driving conditions. Operating thetransmission for extended periods with thegauge in the higher than normal area maycause internal transmission damage. If thegauge continues to show hightemperatures, see an authorized dealer.
Red area
The transmission fluid is overheating. Stopthe vehicle to allow the temperature toreturn to normal range.
If the gauge is operating in the yellow orred area, stop the vehicle and verify theairflow is not restricted such as snow ordebris blocking airflow through the grille.If the gauge continues to show hightemperatures, see your authorized dealer.
Engine Coolant TemperatureGauge
WARNING: Do not remove thecoolant reservoir cap when the coolingsystem is hot. Wait 10 minutes for thecooling system to cool down. Cover thecoolant reservoir cap with a thick clothto prevent the possibility of scalding andslowly remove the cap. Failure to followthis instruction could result in personalinjury.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator is in the normal range. If theengine coolant temperature exceeds thenormal range, stop your vehicle as soon aspossible, switch off the engine and let theengine cool.
Fuel Gauge
The fuel gauge indicates about how muchfuel is in the fuel tank.
The arrow adjacent to the fuel pumpsymbol indicates on which side of yourvehicle the fuel filler door is located.
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a slope.
Low Fuel Reminder
A low fuel level reminder displays andsounds when the distance to emptyreaches 50 mi (80 km),25 mi (40 km),10 mi (20 km) and 0 mi (0 km).
17
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Instrument Cluster
Page 26 of 176

Engine
ActionMessage
The engine is overheating. Stop your vehicle as soonas safely possible, turn off the engine. If the warningstays on followed by an indicator chime or continuesto come on, contact an authorized dealer as soon aspossible. Never remove the coolant reservoir cap whilethe engine is running or hot.
REDUCED ENGINE POWER
The engine is overheating. Stop your vehicle as soonas safely possible, turn off the engine. If the warningstays on followed by an indicator chime or continuesto come on, contact an authorized dealer as soon aspossible.
STOP ENGINE SAFELY
The engine coolant is overheating. Stop your vehicleas soon as safely possible, turn off the engine and letit cool. Check the coolant and coolant level. If thewarning stays on or continues to come on, contact anauthorized dealer as soon as possible.
CHECK ENGINE TEMPERATURE
A early reminder of a low fuel condition.FUEL LEVEL LOW
Maintenance
ActionMessage
The engine oil pressure is low. Check the level of theengine oil. If the oil level is OK and this warning persists,shut down the engine immediately and contact anauthorized dealer as soon as possible. See Engine OilCheck (page 95).
LOW OIL PRESSURE
The brake fluid level is low and the brake systemshould be inspected immediately. See Brake FluidCheck (page 102).
BRAKE FLUID LEVEL LOW
The fuel cap is loose, not seated properly or off. Stopyour vehicle when convenient, turn off the engine andcheck that you inserted the fuel cap properly. Rotatethe cap until you hear a click. The warning messageswitches off after a proper drive cycle is completed.See Emission Law (page 34). If the warning messageremains on or continues to comes back on, see anauthorized dealer as soon as possible.
CHECK FUEL CAP
23
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Information Displays
Page 35 of 176

2.Unlock the fuel filler cap and removeit.
3.Insert the fuel pump nozzle up to thefirst notch on the nozzle A. Keep itresting on the cover of the fuel tankfiller pipe opening.
4.Hold the fuel pump nozzle in the lowerposition B when refueling. Holding thefuel pump nozzle in the higher positionA may affect the flow of fuel and shutoff the fuel pump nozzle before the fueltank is full.
5.Operate the fuel pump nozzle withinthe area shown.
6.Slightly raise the fuel pump nozzle andthen slowly remove it.
7.Replace the fuel tank filler cap andclose the fuel tank filler door.
Note: Do not attempt to start the engineif you have filled the fuel tank with incorrectfuel. Incorrect fuel use can cause damagenot covered by the vehicle Warranty. Haveyour vehicle checked immediately.
FUEL CONSUMPTION
Advertised Capacity
The advertised capacity is the maximumamount of fuel that you can add to the fueltank after running out of fuel. Included inthe advertised capacity is an emptyreserve. The empty reserve is anunspecified amount of fuel that remainsin the fuel tank when the fuel gaugeindicates empty.
32
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Fuel and RefuelingE139202A E139203AB E206912AB E119081
Page 75 of 176

Protected ComponentFuse RatingFuse or RelayNumber
Power brake assist module – HydroMax.5A11
Air conditioning compressor clutch.10A12
Catalyst monitor sensor.20A13Engine heated exhaust gas oxygen sensor#11 and #21.Canister vent.Vapor management valve.
Powertrain control module relay coil.5A14Powertrain control module keep alivememory.
Powertrain control module power.20A15
Instrument panel dimmer module.20A16Park lamp feeds.Trailer tow running lamp relay coil.
Ignition coils.20A17Radio capacitors.
HydroMax – Anti-lock brake systemmodule.30A18
Powertrain control module.10A19
Daytime running lamps.20A110
Fuel pump relay coil.20A111Powertrain control module.Fuel pump diode.
Instrument panel - backup lamp feed.25A112Trailer tow backup lamps feed.
Trailer tow electric brake controller feed.30A213
Instrument panel battery feed (fuse #15,21).60A214
Lighting primary fuse.Power distribution box fuse #19.
72
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Fuses
Page 79 of 176

Protected ComponentFuse RatingFuse or RelayNumber
Trailer tow backup lamp feed.25A1F7Backup lamp feed.
Not used.—F8
Daytime running lamps.20A1F9
Not used.—F10
Not used.—F11
Not used.—F12
Not used.—F13
Not used.—F14
Power brake assist module (HydroMax).5A1F15
Powertrain control module power.20A1F16
Catalyst monitor sensor.20A1F17Engine heated exhaust gas oxygen sensor#11 and #21.Canister vent valve.Vapor management valve.
Radio capacitors.20A1F18Ignition coils.
Powertrain control module.10A1F19
HydroMax module brake on/off relay feed.10A1F20
Powertrain control module.20A1F21Fuel pump diode.Fuel pump relay coil.
Brake transmission shift interlock.10A1F22
Not used.—F23
Not used.—F24
Blower motor relay feed.40A2J1
76
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Fuses
Page 84 of 176

Protected ComponentFuse RatingFuse or RelayNumber
Trailer tow backup lamp feed.
Daytime running lamps.20A1M2
4–channel anti-lock brake system module(Hydromax).30A1M3
Powertrain control module run/start.20A1M4Fuel pump relay coil.Fuel pump diode.
Brake lamps.10A1M5
Radio capacitors.20A1M6Ignition coils.
Backup lamp relay coil.20A1M7Air conditioning clutch coil.Air conditioning demand switch.
Catalyst monitor sensor.20A1M8Engine heated exhaust gas oxygen sensor#11 and #21.Canister vent valve.Vapor management valve.
Powertrain control module power.20A1M9
Brake shift interlock.5A1M10
Powertrain control module relay keep alivepower.5A1M11
Powertrain control module relay coil.
Parking lamps feed.20A1M12
Not used.DiodeD1
Fuel pump.DiodeD2
Air conditioning clutch.DiodeD3
Not used.—R2-1
Powertrain control module relay feed(power distribution box fuse M6, M7, M8,M9).
30A2J1
81
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Fuses
Page 99 of 176

Only use oils certified for gasoline enginesby the American Petroleum Institute (API).An oil with this trademark symbolconforms to the current engine andemission system protection standards andfuel economy requirements of theInternational Lubricants SpecificationAdvisory Committee (ILSAC).
To top up the engine oil level do thefollowing:
1.Clean the area surrounding the engineoil filler cap before you remove it.
2.Remove the engine oil filler cap. SeeUnder Hood Overview (page 93).Turn it counterclockwise and removeit.
3.Add engine oil that meets ourspecifications. See Capacities andSpecifications (page 138). You mayhave to use a funnel to pour the engineoil into the opening.
4.Recheck the oil level.
5.If the oil level is correct, replace thedipstick and make sure it is fully seated.
6.Replace the engine oil filler cap. Turnit clockwise until you feel a strongresistance.
Note: Do not add oil further than themaximum mark. Oil levels above themaximum mark may cause engine damage.
Note:Make sure you install the oil filler capcorrectly.
Note:Soak up any spillage with anabsorbent cloth immediately.
OIL CHANGE INDICATOR
RESET
Resetting the Oil Life MonitoringSystem
Only reset the oil life monitoring systemafter changing the engine oil and oil filter.
To reset the oil life monitoring system dothe following:
1.Switch the ignition on. Do not start theengine.
2.Fully press the accelerator and brakepedals at the same time.
3.Keep the accelerator and brake pedalsfully pressed.
4.After three seconds, a messagedisplays confirming the reset procedureis in progress.
5.After 25 seconds, a message displaysconfirming the reset procedure iscomplete.
6.Release the accelerator and brakepedals.
7.Switch the ignition off.
ENGINE COOLANT CHECK
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
96
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Maintenance
Page 108 of 176

•1 and 9 -Top of the kingpin.
•2 and 7 - Bottom of kingpin.
•3 and 8 - Right hand and Left hand tierod end.
•4 - Steering gear.
•5 and 6 - Drag link.
FUEL FILTER
Your vehicle is equipped with a lifetimefuel filter that is integrated with the fueltank. Regular maintenance or replacementis not needed.
CHANGING THE 12V BATTERY
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide proper ventilation.
WARNING: When lifting aplastic-cased battery, excessive pressureon the end walls could cause acid to flowthrough the vent caps, resulting inpersonal injury and damage to thevehicle or battery. Lift the battery with abattery carrier or with your hands onopposite corners.
105
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-MaintenanceE161558