service FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1996 10.G Owners Manual

1
Introductory Information
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[IN00300( ALL)04/95]
Ford's Commitment to You
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[IN00400( ALL)04/95]
At Ford Motor Company, excellence is the
continuous commitment to achieve the best
result possible. It is dedication to learning what
you want, determination to develop the right
concept, and execution of that concept with care,
precision, and attention to detail. In short,
excellence means being the standard by which
others are judged.
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[IN00500( ALL)04/95]
Our Guiding Principles
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[IN00600( ALL)04/95]
q
Quality comes first.For your satisfaction, the
quality of our products and services must be
our number one priority.
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[IN00700( ALL)04/95]
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You are the focus of everything we do.Our
work must be done with you in mind,
providing better products and services than
our competition.
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[IN00750( ALL)04/95]
q
Continuous improvement is essential to our
success.We must strive for excellence in
everything we do: in our products Ð in their
safety and value Ð and in our services, our
human relations, our competitiveness, and
our profitability.
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[IN00800( ALL)04/95]
q
Employee involvement is our way of life.
We are a team. We must treat one another
with trust and respect.
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[IN00900( ALL)04/95]
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Dealers and suppliers are our partners.We
must maintain mutually beneficial
relationships with dealers, suppliers, and our
other business associates.
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3
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RWARNING
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Finding Information in This Guide
[IN01700( ALL)04/95]
After you have read this guide once, you will
probably return to it when you have a specific
question or need additional information. To help
you find specific information quickly, you can
use the table of contents or the index.
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[IN02000( ALL)05/95]
This guide has atable of contentsat the
beginning of the book to show chapter titles.
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[IN02100( ALL)05/95]
To use theIndex, turn to the back of the book
and search in the alphabetical listing for the
word that best describes the information you
need. If the word you chose is not listed, think
of other related words and look them up. We
have designed the Index so that you can find
information under a technical term.
%*
[IN02200( ALL)05/95]
Canadian Owners Ð French Version
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[IN02300( ALL)05/95]
French Owner Guides can be obtained from your
dealer or by writing to Ford Motor Company of
Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
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[IN02400( ALL)04/95]
Your Maintenance Schedule and
Record Booklet
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[IN02500( ALL)03/95]
TheMaintenance Schedule and Recordbooklet lists
the services that are most important for keeping
your vehicle in good condition. A record log is
also provided to help you keep track of all
services performed.
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4
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About the Warranties
[IN02750( M)07/92]
Your vehicle is covered by four types of
warranties:
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[IN02800( M)03/95]
q
Basic Vehicle Warranty
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[IN02900( M)03/95]
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Extended Warranties on certain parts
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[IN03000( M)03/95]
q
Emissions Warranties
[IN03050( M)06/90]
q
Noise Emissions Warranty Coverage;
applicable only on vehicles over 10,000 GVW
Ð Gross Vehicle Weight Ð in pounds.
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[IN03100( ALL)03/95]
Read yourWarranty Information Bookletcarefully
to find out about your vehicle's warranties and
your basic rights and responsibilities.
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[IN03250( ALL)03/95]
If you lose yourWarranty Information Booklet,you
can get a new one free of charge. Contact any
Ford or Lincoln-Mercury dealer, or refer to the
addresses and phone numbers on the first page
of this owner guide.
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[IN04000( ALL)01/95]
Buying a Ford Extended Service Plan
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[IN04100( ALL)01/94]
If you bought your vehicle in the U.S., you can
buy a Ford Extended Service Plan for your
vehicle. This optional contract provides service
protection for a longer period of time than the
basic warranty that comes with your vehicle.
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[IN04200( ALL)01/95]
You do not have to buy this option when you
buy your vehicle. However, your option to
purchase the Ford Extended Service Plan runs
out after 18 months or 18,000 miles. See your
dealer for more details about the Ford Extended
Service Plan.
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[IN04250( ALL)01/95]
If you purchased a Canadian vehicle and did not
take advantage of the Ford Extended Service
Plan at the time of purchase, you may still be
eligible. See your dealer for the details.
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10
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RWARNING
Always set the parking brake fully and
make sure that the gearshift is securely
latched in P (Park).
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LOCK is the only position that allows you to
remove the key. The LOCK feature helps to
protect your vehicle from theft.
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[ST02800( ALL)05/95]
If the key is stuck in the LOCK position, move
the steering wheel left or right until the key
turns freely.
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[ST02900( ALL)03/95]
ACCESSORY allows some of your vehicle's
electrical accessories such as the radio and the
windshield wipers to operate while the engine is
not running.
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[ST03075( ALL)02/95]
Removing the Key From the Ignition
[ST03125( E M)03/91]
Procedures for removing your key from the
ignition are as follows:
[ST03350( E M)03/91]
Your vehicle's gearshift lever is mounted on
the column:
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[ST03400( ALL)03/95]
1. Put the gearshift in P (Park).
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[ST03500( ALL)03/91]
2. Set the parking brake fully before removing
your foot from the service brake. (This will
avoid ªbindingº or ªloadingº the park gear
if you park on a grade.)
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[ST03600( ALL)03/95]
3. Turn the ignition key to LOCK.
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4. Remove the key.
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16
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If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
[ST08180( M)02/95]
Fuel Pump Shut-off Switch
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[ST08190( ALL)03/95]
If the engine cranks but does not start or does
not start after a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device intended to stop the fuel
pump when your vehicle has been involved in a
substantial jolt.
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[ST08200( ALL)03/95]
Once the shut-off switch is triggered, you must
reset the switch by hand before you can start
your vehicle.
[ST08220( M)02/95]
one third page art:0020006-B
Fuel pump shut-off switch location
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[ST08260( ALL)05/95]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
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18 %
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Guarding Against Exhaust Fumes
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Carbon monoxide, although colorless and
odorless, is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
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RWARNING
Do not start your vehicle in a closed
garage or other enclosed area. Never sit in
a stopped vehicle for more than a short
period of time with the engine running.
Exhaust fumes are toxic. SeeGuarding
Against Exhaust Fumesin this chapter for
more instructions.
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RWARNING
If you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes.
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Have the exhaust and body ventilation systems
checked whenever:
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[ST10000( ALL)02/95]
q
your vehicle is raised for service
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[ST10100( ALL)02/95]
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the sound of the exhaust system changes
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[ST10200( ALL)01/95]
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your vehicle has been damaged in a collision
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Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
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If the engine is idling while you are stopped in
an open area for long periods of time, open the
windows at least one inch (2.5 cm). Also, adjust
the heating or air conditioning to bring in
outside air.
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23
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The Mechanical Cluster
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The following warning lights and gauges are on
the mechanical cluster. All of the warning lights
and gauges alert you to possible problems with
your vehicle. Some of the lights listed are
optional. The following sections detail what each
of these indicators means.
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Brake System Warning Light
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[LG03300(B M)03/95]
The warning light for the brakes can show two
things Ð that the parking brake is not fully
released, or that the brake fluid level is low in
the master cylinder reservoir. If the fluid level is
low, the brake system should be checked by
your dealer or a qualified service technician.
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[LG03400( ALL)05/94]
This light comes on when you turn the ignition
key to START to verify that the indicator bulb is
working. If the light stays on or comes on after
you have released the parking brake fully, have
the hydraulic brake system serviced.
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[LG03500( ALL)05/95]
RWARNING
The BRAKE light indicates that the brakes
may not be working properly. Have the
brakes checked immediately.
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[LG03600( ALL)05/95]
one inch art:0020044-A
Brake warning light symbols
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25
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Modification or additions to the vehicle may
cause incorrect operation of the OBD II system.
Additions such as burglar alarms, cellular
phones, and CB radios must be carefully
installed. Do not install these devices by tapping
into or running wires close to powertrain control
system wires or components.
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[LG04600( ALL)05/95]
The light comes on briefly when you turn the
ignition key toON, but it should turn off when
the engine starts. If the light does not come on
when you turn the ignition toONor if it comes
on and stays on when you are driving, have
your vehicle serviced as soon as possible. This
indicates a possible problem with one of the
vehicle's emission control systems. You do not
need to have your vehicle towed in.
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[LG04625( ALL)05/95]
If the light turns on and off at one (1) second
intervals while you are driving the vehicle, it
means that the engine is misfiring. If this
condition persists, damage could occur to the
engine or catalytic convertor. Have your vehicle
serviced at the first opportunity. You do not
need to have your vehicle towed in.
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[LG04650( ALL)05/95]
If the light turns on and off on rare occasions
while you are driving, it means that a
malfunction occurred and the condition corrected
itself.
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[LG04675( ALL)05/95]
An example of a condition which corrects itself
occurs when an engine running out of fuel
begins to misfire. In this case, the Check Engine
Warning Light may turn on and will then set a
Diagnostic Trouble Code indicating that the
engine was misfiring while the last of the fuel
was being consumed. After refueling, the Check
Engine Warning Light will turn off after the
vehicle has completed three consecutive warm
up cycles without a misfire condition occurring.
A warm up cycle consists of engine start from a
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26cold condition (engine at ambient temperature)
and running until the engine reaches normal
operating temperature.
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[LG04700( ALL)05/95]
On the fourth engine start up, the Check Engine
Warning Light will turn off as soon as the
engine begins to crank. It is not necessary to
have the engine serviced.
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[LG04725( ALL)05/95]
Under certain conditions, the Check Engine
Warning Light may come on if the fuel cap is
not properly installed. If the Check Engine
Warning Light comes on and you suspect that
the fuel cap is not properly installed, pull off the
road as soon as it is safely possible and turn off
the engine. Remove and replace the fuel cap,
making sure it is properly seated.
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[LG04750( ALL)05/95]
After completing the three consecutive warm up
cycles and on the fourth engine start up, the
Check Engine Warning Light should turn off. If
the light does not go off after the fourth engine
restart, have your vehicle serviced by your
dealer or a qualified technician.
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[LG05900( ALL)01/95]
Charging System Light
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[LG06000( ALL)03/95]
This light, shown as a battery symbol on your
cluster, indicates that your battery is not being
charged and that you need to have the electrical
system checked.
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[LG06050( ALL)05/95]
one inch art:0020777-A
Charging system light
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28
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[LG07500( ALL)05/94]
Engine Oil Pressure Gauge
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[LG07601( ALL)06/93]
This gauge indicates the engine's oil pressure,
not the oil level. However, if your engine's oil
level is low, it could affect the oil pressure. With
the engine running, the pointer should move
into the NORMAL band. If the pointer drops
below the NORMAL band while the engine is
running, you have lost oil pressure and
continued operation will cause severe engine
damage.
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[LG07701( ALL)03/95]
If you lose engine oil pressure:
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[LG07801( ALL)01/95]
1. Pull off the road as soon as safely possible.
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[LG07901( ALL)04/95]
2. Shut off the engine immediately or severe
engine damage could result.
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[LG08001( ALL)02/95]
3. Check the engine's oil level, following the
instructions on checking and adding engine
oil. Refer toEngine oilin the Index. If you
do not follow these instructions, you or
others could be injured. To assure an
accurate reading, your vehicle should be on
level ground.
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[LG08051( ALL)03/93]
4. If the level is low, add only as much oil as
necessary before you start the engine again.
Do not overfill. Do not operate the engine if
the pointer is below the NORMAL band,
regardless of the oil level. Contact your
nearest dealer for further service actions.
[LG08250( E M)03/93]
quarter page art:0020059-D
Engine oil pressure gauge
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