warning FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1997 10.G Repair Manual

136
*
[MC39175( ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC39225( ALL)01/96]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
*
[MC39275( ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC39300( ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC39325( ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
File:11ltmcm.ex
Update:Fri Dec 13 11:24:54 1996

142 [MC45300( M)01/96]There are over 1,900 Ford or Ford of Canada
Recreational Vehicle service shops ready to serve
you wherever you drive in the U.S. or Canada.
They stock Ford and Motorcraft parts, and Ford
chemicals and lubricants. You can be confident
that these meet the same exacting design and
quality standards as those used to build the
vehicle originally. Dealer Service Technicians are
constantly trained in the latest product
developments and service techniques.
[MC45400( M)01/96]
Original equipment exhaust system components
are equipped with heat and grass shielding,
which protects the vehicle and occupants from
exhaust system heat.
[MC45500( M)01/96]
RWARNING
Replacement of exhaust system
components with other than authorized
Ford parts may result in vehicle damage
and/or personal injury due to inadequate
heat protection.
*
[MC53000( ALL)01/96]
Ford Accessories for Your Vehicle
*
[MC53100( ALL)01/96]
A wide selection of accessories is available
through your local authorized dealer. These fine
accessories have been engineered specifically to
fulfill your automotive needs. They are custom
designed to complement the style and
aerodynamic appearance of your Ford-built
vehicle. In addition, each accessory is made from
high quality materials and meets or exceeds
Ford's rigid engineering and safety specifications.
That is why Ford brand accessories are
warranted for up to 3 years or 36,000 miles
(60,000 km), whichever comes first. See your
dealer for complete warranty information and
accessory availability.
File:11ltmcm.ex
Update:Fri Dec 13 11:24:54 1996

200 Owner Maintenance Checks
*
[BK83900( ALL)06/95]
q
If any slipping or changes in the operation of
your transmission occur, check the
transmission fluid level.
*
[BK84000( ALL)06/95]
q
Check automatic transmission P (Park)
function.
*
[BK84100( ALL)04/93]
q
Check parking brake.
[BK84300( M)04/93]
q
Verify proper ªBrakeº bulb check response
when starting vehicle.
*
[BK84400( ALL)01/95]
At least monthly:
*
[BK84600( ALL)06/95]
q
Check coolant level in the coolant recovery
reservoir.
*
[BK84700( ALL)01/95]
q
Check the operation of all exterior lamps,
including the brakelamps, turn signals and
hazard warning flashers.
*
[BK84800( ALL)04/93]
q
Check for fluid leaks by inspecting the
surface beneath your vehicle for oil, coolant,
or other fluid drips. Clean water from the air
conditioning system is normal.
*
[BK84900( ALL)01/95]
At least twice a year:
(i.e., every Spring and Fall)
*
[BK85000( ALL)06/95]
q
Check power steering fluid level.
*
[BK85050( ALL)06/95]
q
Check windshield washer spray and wiper
operation. Clean wiper blades with clean
cloth dampened with washer fluid.
*
[BK85200( ALL)01/95]
q
Check radiator, heater and air-conditioning
hoses for leaks or damage.
*
[BK85300( ALL)06/95]
q
Check for worn tires and loose wheel lug
nuts.
*
[BK85400( ALL)04/93]
q
Clean body and door drain holes.
*
[BK85500( ALL)04/93]
q
Flush complete underside of vehicle.
File:18ltbkm.ex
Update:Thu Dec 12 13:32:30 1996

Index 203
Index
A
Accessory position on the ignition . . . 23±24
Additives, engine oil.......... 101
Air cleaner filter, specifications...... 147
Alcohol, in fuel............. 130
Antifreeze (see Engine coolant)...... 107
Anti-lock brake system (ABS)
description............... 45
see also Brake............. 45
Appeals (see Dispute settlement board) . . 159
Assistance (see Customer assistance) . 155±156
Autolamp system (see Headlamps)..... 22
Automatic transmission
driving an automatic overdrive . . . 50, 53
fluid, adding............. 118
fluid, checking............ 117
fluid, refill capacities......... 148
fluid, specification.......... 149
Axle
lubricant specifications........ 149
refill capacities............ 148
B
Backing up................ 53
Basic vehicle warranty........... 4
Battery................. 119
acid, treating emergencies...... 93,120
charging system warning light...... 14
disconnecting.............. 96
how to service............ 119
jumping a disabled battery....... 92
maintenance-free........... 119
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

204 Index
Battery (continued)
proper disposal, recycling....... 120
replacement, specifications....... 147
servicing............... 119
voltage gauge............14±15
when storing your vehicle....... 154
Brake fluid............... 105
brake warning light........... 11
checking and adding......... 105
description.............. 105
specifications...........105, 149
Brakelamp, bulb replacement....... 141
Brakes.................. 45
adjustment............... 45
anti-lock................ 45
applying the brakes........... 47
brake warning light........... 11
fluid, checking and adding....... 105
fluid, refill capacities.......105, 148
fluid, specifications........105, 149
front disc................ 45
if brakes do not grip well......46±47
master cylinder............ 105
new brake linings............ 8
noise.................. 45
parking................ 47
power braking............. 45
servicing............. 46,105
stopping distances.......... 46,73
when storing your vehicle....... 154
Brake-shift interlock.......... 40,52
Break-in period.............. 8
Brights (high beams)............ 17
Bulbs, replacing, specifications...... 141
C
Canada, customer assistance....... 165
Canada, warranty information....... 4
Capacities for refilling fluids....... 148
Carbon monoxide in exhaust........ 42
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

Index 205
Catalytic converter........... 135
Changing a tire.............. 87
Charging system gauge.......... 15
Charging system warning light....... 14
Circuit breakers
checking and replacing......... 87
see also fuses.............. 79
Cold engine starting............ 39
Coolant (see Engine coolant)....... 107
checking and adding......... 107
preparing for storage......... 153
proper solution............ 109
refill capacities............ 148
specifications...........110, 149
temperature gauge........... 18
warnings............... 107
Cooling fan................ 99
Crankcase emission filter......... 147
Customer Assistance Center, Ford (U.S.). . 158
Customer Assistance Centre,
Ford of Canada..........158, 165
D
Daytime running light system....... 22
Defects, reporting............ 163
Dipstick................ 102
automatic transmission fluid....116, 118
engine oil.............. 102
power steering fluid......... 113
Disabled vehicle (see Towing)....... 97
Dispute Settlement Board........ 159
Doors, lubricant specifications...... 149
Driveline universal joint and slip yoke . . 107
Driving under special conditions...... 73
bad weather.............. 74
high speed............... 73
high water............... 74
slippery roads............. 74
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

206 Index
Driving under special conditions (continued)
tips for safe driving........... 73
towing a trailer............. 56
E
Electrical system
circuit breakers............. 87
fuses................ 79,85
operating when the engine is off..... 24
Emergencies, roadside
assistance............... 156
battery acid spills......... 92,120
fuel................. 130
jump-starting.............. 92
towing................. 97
Emergency brake (parking brake)...... 47
Emission control system......... 135
catalytic converter........... 135
emissions warranty....... 4,135, 137
Engine
check engine warning light....... 12
does not start.............. 77
fuel injected engine, starting.....37±38
fuel pump shut-off switch........ 77
preparing to start............ 37
refill capacities............ 148
starting................. 38
starting after a collision......... 77
storing your vehicle........152±153
Engine coolant............. 107
checking and adding......... 107
disposal...........104, 110, 118
preparing for storage......... 153
proper solution............ 109
recovery reservoir........... 108
refill capacities............ 148
specifications...........110, 149
temperature gauge........... 18
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

Index 211
Lamps (continued)
headlamps............... 21
high beams.............. 26
Lane change indicator (see Turn signal) . . . 25
Lights, warning and indicator
brake................. 11
charging system............ 14
check engine.............. 12
engine oil pressure........... 16
hazard warning light.......... 28
high beam............... 17
oil pressure.............. 16
overdrive off.............. 51
safety belt............... 12
service engine soon........... 12
turn signal indicator.......... 25
Load limits, trailer towing.......56±57
Lubricant specifications......... 149
Lug nuts................. 88
tightening sequence......... 88,90
M
Maintenance schedule and record
(see separate Maintenance Schedule
and Record booklet).......... 4
Maintenance (see Servicing)........ 99
Master cylinder, brakes......... 105
Methanol in fuel............ 130
Mileage, calculating fuel economy.... 133
Motorcraft parts............. 147
N
National Highway Traffic
Safety Administration......... 163
New vehicle break-in........... 8
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

212 Index
O
Octane rating.............. 129
Odometer................. 20
description............... 20
trip odometer.............. 20
Oil filter..............104, 147
Oil (see Engine oil)........... 101
Oil viscosity.............. 101
On-board diagnostic (OBD II) system . . . 139
Overdrive................. 53
Overseas offices............. 164
P
Parking brake
operation................ 47
warning light.............. 11
Parts (see Motorcraft Parts)........ 147
PCV valve, specifications......... 147
Power steering
dipstick............... 113
driving with power steering....... 49
fluid, checking and adding....... 113
fluid, refill capacity.......... 148
fluid, specifications........114, 149
servicing................ 49
R
Rear axle
lubricant specification......... 149
refill capacity............. 148
Refill capacities for fluids........ 148
Regulations, National Highway Traffic Safety
Administration............ 163
Reporting safety defects......... 163
Restraints, safety (see Safety restraints),
adult.................. 1
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996

Index 215
Transmission control switch........ 53
Trip odometer.............. 20
Tune-up specifications (VECI)...... 137
Turn signal................ 25
indicator lights............. 25
lever................. 25
U
Used engine oil, disposal....104, 110, 118
V
Variable interval wipers.......... 27
VECI (Vehicle Emission Control Information)
decal................ 137
Vehicle Identification Number (VIN).... 5
Vehicle loading.............. 57
calculating the load........... 62
Vehicle storage............. 152
Viscosity (see Engine oil)........ 101
Voltmeter (see Battery voltage gauge) . . 14±15
W
Warm engine, starting........... 39
Warning lights (see Lights)......... 9
Warranties................ 4
basic.................. 4
Canada................ 4
Warranty Information Booklet....... 4
Washer fluid............... 27
Wheel and tire matching......... 128
Wheel bearings, lubricant specifications . . 149
File:ltixm.ex
Update:Fri Dec 13 11:25:54 1996