service FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1997 10.G Owners Manual

1
Introduction
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Ford's Commitment to You
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At Ford Motor Company, excellence is the
continuous commitment to achieve the best
result possible. It is dedication to learning what
you want, determination to develop the right
concept, and execution of that concept with care,
precision, and attention to detail. In short,
excellence means being the standard by which
others are judged.
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Our Guiding Principles
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Quality comes first.For your satisfaction, the
quality of our products and services must be
our number one priority.
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You are the focus of everything we do.Our
work must be done with you in mind,
providing better products and services than
our competition.
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Continuous improvement is essential to our
success.We must strive for excellence in
everything we do: in our products Ð in their
safety and value Ð and in our services, our
human relations, our competitiveness, and
our profitability.
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Employee involvement is our way of life.
We are a team. We must treat one another
with trust and respect.
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Dealers and suppliers are our partners.We
must maintain mutually beneficial
relationships with dealers, suppliers, and our
other business associates.
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3
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RWARNING
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Because subsequent owners require this
important information as well, these publications
should remain with the vehicle when it is sold.
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Finding Information in This Guide
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After you have read this guide once, you will
probably return to it when you have a specific
question or need additional information. To help
you find specific information quickly, you can
use the table of contents or the index.
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This guide has atable of contentsat the
beginning of the book to show chapter titles.
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To use theIndex, turn to the back of the book
and search in the alphabetical listing for the
word that best describes the information you
need. If the word you chose is not listed, think
of other related words and look them up. We
have designed the Index so that you can find
information under a technical term.
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Canadian Owners Ð French Version
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French Owner Guides can be obtained from your
dealer or by writing to Ford Motor Company of
Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
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4
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Your Maintenance Schedule and
Record Booklet
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TheMaintenance Schedule and Recordbooklet lists
the services that are most important for keeping
your vehicle in good condition. A record log is
also provided to help you keep track of all
services performed.
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About the Warranties
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Your vehicle is covered by four types of
warranties:
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Basic Vehicle Warranty
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Extended Warranties on certain parts
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Emissions Warranties
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Noise Emissions Warranty Coverage;
applicable only on vehicles over 10,000 GVW
Ð Gross Vehicle Weight Ð in pounds.
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Read yourWarranty Information Bookletcarefully
to find out about your vehicle's warranties and
your basic rights and responsibilities.
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If you lose yourWarranty Information Booklet,you
can get a new one free of charge. Contact any
Ford or Lincoln-Mercury dealer, or refer to the
addresses and phone numbers on the first page
of this owner guide.
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11
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The Mechanical Cluster
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The following warning lights and gauges are on
the mechanical cluster. All of the warning lights
and gauges alert you to possible problems with
your vehicle. Some of the lights listed are
optional. The following sections detail what each
of these indicators means.
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Brake System Warning Light
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The warning light for the brakes can show two
things Ð that the parking brake is not fully
released, or that the brake fluid level is low in
the master cylinder reservoir. If the fluid level is
low, the brake system should be checked by
your dealer or a qualified service technician.
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This light comes on when you turn the ignition
key to START to verify that the indicator bulb is
working. If the light stays on or comes on after
you have released the parking brake fully, have
the hydraulic brake system serviced.
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RWARNING
The BRAKE light indicates that the brakes
may not be working properly. Have the
brakes checked immediately.
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one inch art:0020044-A
Brake warning light symbols
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13
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Modification or additions to the vehicle may
cause incorrect operation of the OBD II system.
Additions such as burglar alarms, cellular
phones, and CB radios must be carefully
installed. Do not install these devices by tapping
into or running wires close to powertrain control
system wires or components.
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The light comes on briefly when you turn the
ignition key toON, but it should turn off when
the engine starts. If the light does not come on
when you turn the ignition toONor if it comes
on and stays on when you are driving, have
your vehicle serviced as soon as possible. This
indicates a possible problem with one of the
vehicle's emission control systems. You do not
need to have your vehicle towed in.
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If the light turns on and off at one (1) second
intervals while you are driving the vehicle, it
means that the engine is misfiring. If this
condition persists, damage could occur to the
engine or catalytic convertor. Have your vehicle
serviced at the first opportunity. You do not
need to have your vehicle towed in.
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If the light turns on and off on rare occasions
while you are driving, it means that a
malfunction occurred and the condition corrected
itself.
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An example of a condition which corrects itself
occurs when an engine running out of fuel
begins to misfire. In this case, the Check Engine
Warning Light may turn on and will then set a
Diagnostic Trouble Code indicating that the
engine was misfiring while the last of the fuel
was being consumed. After refueling, the Check
Engine Warning Light will turn off after the
vehicle has completed three consecutive warm
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14up cycles without a misfire condition occurring.
A warm up cycle consists of engine start from a
cold condition (engine at ambient temperature)
and running until the engine reaches normal
operating temperature.
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On the fourth engine start up, the Check Engine
Warning Light will turn off as soon as the
engine begins to crank. It is not necessary to
have the engine serviced.
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Under certain conditions, the Check Engine
Warning Light may come on if the fuel cap is
not properly installed. If the Check Engine
Warning Light comes on and you suspect that
the fuel cap is not properly installed, pull off the
road as soon as it is safely possible and turn off
the engine. Remove and replace the fuel cap,
making sure it is properly seated.
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After completing the three consecutive warm up
cycles and on the fourth engine start up, the
Check Engine Warning Light should turn off. If
the light does not go off after the fourth engine
restart, have your vehicle serviced by your
dealer or a qualified technician.
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Charging System Light
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This light, shown as a battery symbol on your
cluster, indicates that your battery is not being
charged and that you need to have the electrical
system checked.
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one inch art:0020777-A
Charging system light
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16 %
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Engine Oil Pressure Gauge
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This gauge indicates the engine's oil pressure,
not the oil level. However, if your engine's oil
level is low, it could affect the oil pressure. With
the engine running, the pointer should move
into the NORMAL band. If the pointer drops
below the NORMAL band while the engine is
running, you have lost oil pressure and
continued operation will cause severe engine
damage.
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If you lose engine oil pressure:
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1. Pull off the road as soon as safely possible.
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2. Shut off the engine immediately or severe
engine damage could result.
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3. Check the engine's oil level, following the
instructions on checking and adding engine
oil. Refer toEngine oilin the Index. If you
do not follow these instructions, you or
others could be injured. To assure an
accurate reading, your vehicle should be on
level ground.
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4. If the level is low, add only as much oil as
necessary before you start the engine again.
Do not overfill. Do not operate the engine if
the pointer is below the NORMAL band,
regardless of the oil level. Contact your
nearest dealer for further service actions.
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quarter page art:0020059-D
Engine oil pressure gauge
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24
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LOCK is the only position that allows you to
remove the key. The LOCK feature helps to
protect your vehicle from theft.
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If the key is stuck in the LOCK position, move
the steering wheel left or right until the key
turns freely.
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ACCESSORY allows some of your vehicle's
electrical accessories such as the radio and the
windshield wipers to operate while the engine is
not running.
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Removing the Key From the Ignition
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Procedures for removing your key from the
ignition are as follows:
[CF24340( E M)01/96]
Your vehicle's gearshift lever is mounted on
the column:
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1. Put the gearshift in P (Park).
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2. Set the parking brake fully before removing
your foot from the service brake. (This will
avoid ªbindingº or ªloadingº the park gear
if you park on a grade.)
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3. Turn the ignition key to LOCK.
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4. Remove the key.
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RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the ignition whenever you
leave your vehicle.
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RWARNING
Do not leave children, unreliable adults,
or pets unattended in your vehicle.
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42
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RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
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Guarding Against Exhaust Fumes
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Carbon monoxide, although colorless and
odorless, is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
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RWARNING
Do not start your vehicle in a closed
garage or in other enclosed areas. Exhaust
fumes can be toxic. Always open the
garage door before you start the engine.
See Guarding Against Exhaust Fumesin
this chapter for more instructions.
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RWARNING
If you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes.
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Have the exhaust and body ventilation systems
checked whenever:
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your vehicle is raised for service
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the sound of the exhaust system changes
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your vehicle has been damaged in a collision
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Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
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45
Driving
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Brakes
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Your vehicle is equipped with the following
features:
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Front self-adjusting disc brakes.
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Rear self-adjusting disc brakes.
[GF00700( M)01/96]
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Independent front and rear hydraulic brake
circuits with a common fluid reservoir and
fluid level sensor in the master cylinder.
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Hydro boost.
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Parking brake.
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Front Disc Brakes
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The front disc brakes are self-adjusting. They do
not require service other than periodic
lubrication of the caliper slide rails and
inspection for pad wear.
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Rear Disc Brakes
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The rear disc brakes are self-adjusting. They do
not require service other than periodic
lubrication of the caliper slide rails and
inspection for pad wear.
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Hydraulic Power Brakes
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The hydraulic brake system is made up of two
independent hydraulic circuits. One hydraulic
circuit supplies fluid to the front disc brakes and
the other hydraulic circuit supplies fluid to the
rear disc brakes. These two circuits are supplied
by a common hydraulic brake fluid reservoir,
with a fluid level sensor.
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