power steering FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2007 11.G Owners Manual

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2007 Motorhome(mot)
Supplement
USA(fus)
Introduction
7

U.S. DOT Tire Identification Number (TIN)
Both U.S. and Canada Federal regulations require tire manufacturers to
place standardized information on the sidewall of all tires. This
information identifies and describes the fundamental characteristics of
the tire and also provides a U.S. DOT Tire Identification Number for
safety standard certification and in case of a recall.
This begins with the letters “DOT” and indicates that the tire meets all
federal standards. The next two numbers or letters are the plant code
designating where it was manufactured, the next two are the tire size
code and the last four numbers represent the week and year the tire was
built. For example, the numbers 317 mean the 31st week of 1997. After
2000 the numbers go to four digits. For example, 2501 means the 25th
week of 2001. The numbers in between are identification codes used for
traceability. This information is used to contact customers if a tire defect
requires a recall.
Tire Replacement Requirements
Your vehicle is equipped with tires designed to provide a safe ride and
handling capability.
Only use replacement tires and wheels that are the same size,
load index, speed rating and type (such as P-metric versus
LT-metric or all-season versus all-terrain) as those originally provided
by Ford. The recommended tire and wheel size may be found on either
the Safety Compliance Certification Label or the Tire Label which is
located on the B-Pillar or edge of the driver’s door. If this information
is not found on these labels then you should consult your Ford Dealer.
Use of any tire or wheel not recommended by Ford can affect the
safety and performance of your vehicle, which could result in an
increased risk of loss of vehicle control, vehicle rollover, personal injury
and death. Additionally the use of non-recommended tires and wheels
could cause steering, suspension, axle or transfer case/power transfer
unit failure. If you have questions regarding tire replacement, see an
authorized dealer.
2007 Motorhome(mot)
Supplement
USA(fus)
Tires, Wheels and Loading
29

STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the automatic
transmission gearshift lever and
allows key removal.
3. OFF, shuts off the engine and all
accessories without locking the
steering wheel. This position also allows the automatic transmission shift
lever to be moved from the P (Park) position without the brake pedal
being depressed.
When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Preparing to start your vehicle
Engine starting is controlled by the powertrain control system. This
system meets all Canadian Interference-Causing Equipment standard
requirements regulating the impulse electrical field strength of radio
noise.
When starting a fuel-injected engine, avoid pressing the accelerator
before or during starting. Only use the accelerator when you have
difficulty starting the engine. For more information on starting the
vehicle, refer toStarting the enginein this chapter.
Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
3
1
2
5
4
2007 Motorhome(mot)
Supplement
USA(fus)
Driving
46

Refer toBrake system warning
lightin theInstrument Cluster
chapter for information on the brake
system warning light.
If you are driving down a long or steep hill, shift to a lower gear.
Do not apply your brakes continuously, as they may overheat
and become less effective.
Hydraulic brake booster system (Hydroboost or Hydromax)
The Hydroboost and Hydromax systems receive fluid pressure from the
power steering pump to provide power assist during braking.
The Hydromax booster receives backup pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is OFF, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating may be heard by the driver, but this is
a normal characteristic of the system.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
For Hydromax-equipped vehicles operating under normal
conditions,the noise of the fluid flowing through the booster may be
heard whenever the brake is applied. This condition is normal. Vehicle
service is not required.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly depressed, it may indicate the presence of air in the
hydraulic system or leakage of fluid. Stop the vehicle safely as soon as
possible and seek service immediately.
Anti-lock brake system (ABS)
On vehicles equipped with an anti-lock braking system (ABS), a noise
from the hydraulic pump motor and pulsation in the pedal may be
observed during ABS braking events. Pedal pulsation coupled with noise
while braking under panic conditions or on loose gravel, bumps, wet or
snowy roads is normal and indicates proper functioning of the vehicle’s
anti-lock brake system. The ABS performs a self-check after you start
the engine and begin to drive away. A brief mechanical noise may be
P!
BRAKE
2007 Motorhome(mot)
Supplement
USA(fus)
Driving
50

Diode/Relay module
The module box is located by the power distribution box in front of the
radiator in the engine compartment.
The components are coded as follows:
Relay location Description
1 One touch integrated start (ATO diode)
2 Not used
3 Not used
4 DRL power (relay)
5 Not used
6 Starter ground (relay)
7 Reverse lamps (relay)
8 Trailer tow parking lamps (relay)
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants may damage your tires.
2007 Motorhome(mot)
Supplement
USA(fus)
Roadside Emergencies
67

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
6.8L V10 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Power distribution box
5. Air filter assembly
6. Engine oil dipstick
7. Brake fluid reservoir
8. Power steering fluid reservoir
9. Transmission fluid filter (general area—out of view)
2007 Motorhome(mot)
Supplement
USA(fus)
Maintenance and Specifications
86

•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•CHECK GAUGES will illuminate
in the mini message center
•TheService engine soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
2007 Motorhome(mot)
Supplement
USA(fus)
Maintenance and Specifications
96

POWER STEERING FLUID
Check the power steering fluid.
Refer toscheduled maintenance
informationfor the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level on the
dipstick. It should be between the
arrows in the FULL range on the
side of the dipstick with the words
MAX. HOT at the top. Do not add
fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL range. Be sure to put the dipstick
back in the reservoir.
ADD MAX. HOTFULL
2007 Motorhome(mot)
Supplement
USA(fus)
Maintenance and Specifications
108

Item Capacity Ford Part NameFord Part Number /
Ford Specification
Engine oil 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Automatic transmission
Torqshift 5-speed17.5 quarts
(16.6L)
3
Motorcraft MERCONSP
AT F
4
XT-6-QSP /
MERCONSP
WSS-M2C919-D
Power steering fluidKeep in FULL
range on dipstick
Motorcraft MERCON
AT FXT-2-QDX /
MERCON
Parking brake assemblyFill to bottom of
fill plug hole
Rear Axle
Dana 804.0 quarts (3.9L)
5
Motorcraft SAE 75W-90
Synthetic Axle LubricantXY-75W90-QLS /
WSS-M2C918-A and
GL-5
Rear Axle
Dana S11012.0 quarts
(11.7L)
6
Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A and
GL-5
Rear Axle
Dana S13012.0 quarts
(11.7L)
5
Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A and
GL-5
2007 Motorhome(mot)
Supplement
USA(fus)
Maintenance and Specifications
118

headlamps, flash to pass ..........16
instrument panel, dimming .....16
Lane change indicator
(see Turn signal) ........................16
Lights, warning and indicator ......8 anti-lock brakes (ABS) ............51
Load limits ...................................38
Loading instructions ...................42
Lubricant specifications ...........117
Lug nuts ......................................71
M
Message center ...........................10
Motorcraft parts ..................97, 116
O
Octane rating ............................100
Oil (see Engine oil) ....................87
Overdrive .....................................18
P
Parking brake ..............................52
Parts (see Motorcraft parts) ....116
Power distribution box
(see Fuses) .................................63
Power steering fluid, checking and adding ....108
fluid, refill capacity ................117
fluid, specifications .................117
R
Relays ....................................60, 67
Roadside assistance ....................58
S
Safety defects, reporting ......82–83
Servicing your vehicle ................85 Spark plugs,
specifications .....................116, 120
Special notice ................................4
Specification chart,
lubricants ...................................117
Speed control ..............................18
Starting your vehicle ............46–48
jump starting ............................72
Steering wheel tilting .........................................17
T
Tilt steering wheel ......................17
Tires .......................................21–22 alignment ..................................31
care ............................................27
changing ....................................68
checking the pressure ..............26
inflating .....................................23
replacing ..............................29, 69
rotating ......................................32
safety practices .........................30
sidewall information .................33
snow tires and chains ..............37
terminology ...............................22
tire grades .................................22
treadwear ............................21, 28
Towing .........................................43 trailer towing ............................43
wrecker ......................................76
Transmission ...............................53 automatic operation .................18
brake-shift interlock (BSI) ......53
fluid, checking and adding
(automatic) .............................111
fluid, refill capacities ..............117
lubricant specifications ..........117
Turn signal ..................................16
2007 Motorhome (mot)
Supplement
USA (fus)
Index
124