engine FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2012 12.G Manual PDF

Miles (x 1,000)* 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x 1,000)* 12 24 36 48 60 72 84 96 108 120
Months* 6 12 18 24 30 36 42 48 54 60
Change engine oil and filter• •••••••••
Rotate tires**, inspect tire wear and measure tread
depth• •••••••••
Inspect wheels and related components for abnormal
noise, wear, looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped
with dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings,
hoses and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped
with grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod
ends, driveshaft and U-joints; lubricate if equipped with
grease fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)•••••
* Whichever comes first
**If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted
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Miles (x 1,000)* 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x 1,000)* 132 144 156 168 180 192 204 216 228 240
Months* 66 72 78 84 90 96 102 108 114 120
Change engine oil and filter• •••••••••
Rotate tires**, inspect tire wear and measure tread
depth• •••••••••
Inspect wheels and related components for abnormal
noise, wear, looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped
with dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings,
hoses and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped
with grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod
ends, driveshaft and U-joints; lubricate if equipped with
grease fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)•••••
* Whichever comes first
**If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted
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Every 15,000 miles
(24,000 km)Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km)Replace climate-controlled seat filter (if
equipped)
Replace engine air filter
Every 37,500 miles
(60,000 km)Inspect valve clearances; adjust as necessary
(Transit Connect CNG vehicles)
Every 60,000 miles
(96,000 km)Change automatic transmission fluid and filter on
5–speed TorqShifttransmission; consult dealer
for requirements
Replace front wheel bearing grease/grease seal if
non-sealed bearings are used (2WD vehicles)
Every 97,500 miles
(156,000 km)Replace spark plugs
Every 105,000 miles
(168,000 km)Change engine coolant
1
Change manual transmission fluid (except
Escape)
Change rear axle fluid (Dana axles)
Inspect accessory drive belt(s)
2
Every 150,000 miles
(240,000 km)Change automatic transmission fluid and filter
(except 5–speed TorqShifttransmission) (filter
not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements
Change front axle fluid (4WD vehicles)
Change manual transmission fluid (Escape)
Change rear axle fluid (RWD vehicles)
Change transfer case fluid (4WD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace front wheel bearings and seals if
non-sealed bearings are used (2WD vehicles)
1Initial replacement at 105,000 miles (168,000 km) or 72 months; every
45,000 miles (72,000 km) or 36 months thereafter
2Perform a follow-up inspection at 120,000 miles (192,000 km)
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SPECIAL OPERATING CONDITIONS
If you operate your vehicleprimarilyin one of the more demanding
conditions listed below, you will need to have some items maintained
more frequently. If you onlyoccasionallyoperate your vehicle under
these conditions, it is not necessary to perform the additional
maintenance. For specific recommendations, see your dealership service
advisor or technician.
Towing a trailer or using a camper or car-top carrier
Inspect frequently,
service as requiredInspect and lubricate U-joints
See axle maintenance items underExceptions
Every 5,000 miles
(8,000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
*Rotate front wheels when specified, rear wheels only if unusual wear
is noted
Extensive idling and/or low-speed driving for long distances as
in heavy commercial use (i.e. delivery, taxi, patrol car or livery)
Inspect frequently,
service as requiredReplace cabin air filter
Every 5,000 miles
(8,000 km)Inspect brake system
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Lubricate control arm and steering ball joints if
equipped with grease fittings
Rotate tires*, inspect tires for wear and measure
tread depth
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Extensive idling and/or low-speed driving for long distances as
in heavy commercial use (i.e. delivery, taxi, patrol car or livery)
Every 5,000 miles
(8,000 km) or
6 monthsInspect and lubricate U-joints
Every 5,000 miles
(8,000 km),
6 months or 200
engine hoursChange engine oil and filter
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Replace spark plugs
*Rotate front wheels when specified, rear wheels only if unusual wear
is noted
Operating in dusty or sandy conditions such as unpaved or
dusty roads
Inspect frequently,
service as requiredReplace engine air filter
Replace cabin air filter (if equipped)
Every 5,000 miles
(8,000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (E-450, F-450/550 and
Motorhome)
*Rotate front wheels when specified, rear wheels only if unusual wear
is noted
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Class A Motorhome:Change brake fluid every two years.
Hot climate oil change intervals:Vehicles operating in the Middle
East, North Africa, Sub-Saharan Africa or locations with similar climates
using an American Petroleum Institute (API) Certified for Gasoline
Engines (Certification mark) oil of SM or SN quality, the normal oil
change interval is 5,000 miles (8,000 km).
If the available API “SM” or “SN” oils are not available, then the oil
change service interval is 3,000 mile (4,800 km).
Edge/MKX AWD only– vehicles operating off-road in sand during high
ambient temperatures must replace the AWD PTU (All-wheel drive
Power Transfer Unit) lube every 20,000 miles (32,000 km).
Engine air filter & cabin air filter replacement:Engine air filter and
cabin air filter life is dependent on exposure to dusty and dirty
conditions. Vehicles operated in these conditions will require frequent
inspection and replacement of the engine air filter and cabin air filter.
ENGINE COOLANT CHANGE RECORD
Initial change 6 years or 105,000 miles (168,000 km)
(whichever comes first)
After initial change Every 3 years or 45,000 miles (72,000 km)
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Engine coolant change log
DEALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:
D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:
D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:D
EALERVALIDATION:
P&A C
ODE:
RO#: HOURS:
DAT E:MILEAGE:
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A
ABS (see Brakes) .......................55
Air cleaner filter .......123–124, 127
Ambulance packages ....................5
Antifreeze
(see Engine coolant) ................101
Anti-lock brake system
(see Brakes) ..........................55–56
Automatic transmission
driving an automatic
overdrive ...................................60
fluid, adding ............................120
fluid, checking ........................120
fluid, refill capacities ..............128
fluid, specification ..................128
Axle
lubricant specifications ..........128
refill capacities ........................128
B
Battery .........................................98
acid, treating emergencies .......98
jumping a disabled battery ......80
maintenance-free ......................98
replacement, specifications ...127
servicing ....................................98
Brakes ....................................54–55
anti-lock ...............................55–56
anti-lock brake system (ABS)
warning light .............................56
fluid, checking and
adding ..............................118, 120
fluid, refill capacities ..............128
fluid, specifications .................128
lubricant specifications ..........128
shift interlock ............................58
Bulbs ............................................21
C
Capacities for refilling fluids ....128Cell phone use ..............................7
Changing a tire ...........................74
Cleaning your vehicle
engine compartment ................92
wheels ........................................92
Coolant
checking and adding ..............101
refill capacities ................104, 128
specifications ..........................128
Cruise control
(see Speed control) ....................23
Customer Assistance ..................64
Ford Extended Service
Plan ..................................134, 137
Getting assistance outside the
U.S. and Canada .......................88
Getting roadside assistance .....64
Getting the service you need ..85
Ordering additional owner’s
literature ...................................90
Utilizing the
Mediation/Arbitration
Program .....................................88
D
Daytime running lamps
(see Lamps) ................................20
Dipstick
automatic transmission
fluid ..........................................120
engine oil ...................................96
Driving under special
conditions ....................................62
through water ...........................63
E
Electronic message center .........16
Index
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Emergencies, roadside
jump-starting ............................80
Emergency Flashers ...................65
Emission control system ..........114
Engine ........................................131
cleaning .....................................92
coolant .....................................101
fail-safe cooling .......................105
idle speed control .....................98
lubrication specifications .......128
refill capacities ........................128
service points ......................94–95
Engine oil ....................................96
checking and adding ................96
dipstick ......................................96
filter, specifications ..........97, 127
recommendations .....................97
refill capacities ........................128
specifications ..........................128
Event data recording ....................5
Exhaust fumes ............................54
F
Fail safe cooling ........................105
Fluid capacities .........................128
Fuel ............................................107
calculating fuel economy .......111
capacity ...................................128
choosing the right fuel ...........109
detergent in fuel .....................110
filling your vehicle with
fuel ...................................107, 111
filter, specifications ........106, 127
improving fuel economy ........111
octane rating ...................109, 131
quality ......................................110
running out of fuel .................110
safety information relating to
automotive fuels .....................107Fuses ......................................66–67
G
Gas mileage
(see Fuel economy) .................111
Gauges .........................................13
H
Hazard flashers ...........................65
Headlamps ...................................20
daytime running lights .............20
flash to pass ..............................21
high beam .................................20
turning on and off ....................20
I
Ignition .................................51, 131
Inspection/maintenance (I/M)
testing ........................................115
Instrument panel
cluster ........................................10
lighting up panel and
interior .......................................21
J
Jump-starting your vehicle ........80
K
Keys
positions of the ignition ...........51
L
Lamps
daytime running light ...............20
headlamps .................................20
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headlamps, flash to pass ..........21
instrument panel, dimming .....21
Lights, warning and indicator ....10
anti-lock brakes (ABS) ............56
Loading instructions ...................47
Load limits ...................................42
Lubricant specifications ...........128
Lug nuts ......................................79
M
Message center ...........................16
english/metric button ...............18
system check button ................18
warning messages .....................18
Motorcraftparts ......................127
O
Octane rating ............................109
Oil (see Engine oil) ....................96
P
Parking brake ..............................57
Parts
(see Motorcraftparts) ...........127
Power distribution box
(see Fuses) .................................70
Power steering
fluid, checking and adding ....117
fluid, refill capacity ................128
fluid, specifications .................128
R
Relays ....................................66, 74
Roadside assistance ....................64S
Safety defects, reporting ............91
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............143
Servicing your vehicle ................93
Spark plugs,
specifications .....................127, 131
Special notice ................................5
Specification chart,
lubricants ...................................128
Speed control ..............................23
Starting your vehicle ............51–53
jump starting ............................80
Steering wheel
tilting .........................................22
T
Tilt steering wheel ......................22
Tires .......................................25–26
alignment ..................................35
care ............................................31
changing ..............................74, 77
checking the pressure ..............30
inflating .....................................27
replacing ..............................33, 78
rotating ......................................36
safety practices .........................34
sidewall information .................37
snow tires and chains ..............42
spare tire ...................................74
terminology ...............................26
tire grades .................................26
treadwear ............................25, 32
Towing .........................................48
trailer towing ............................48
wrecker ......................................83
Index
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