warning FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2016 13.G Repair Manual

Note:The suspension insulation andbumpers help prevent vehicle damage. Donot remove these components from yourvehicle when using snow tires and chains.
Follow these guidelines when using snowtires and chains:
•If possible, avoid fully loading yourvehicle.
•Use only SAE Class S chains.
•Install chains securely, verifying thatthe chains do not touch any wiring,brake lines or fuel lines.
•Drive cautiously. If you hear the chainsrub or bang against your vehicle, stopand retighten the chains. If this doesnot work, remove the chains to preventdamage to your vehicle.
•Remove the tire chains when they areno longer needed. Do not use tirechains on dry roads.
If you have any questions regarding snowchains or cables, please contact yourauthorized dealer.
CHANGING A ROAD WHEEL
If you get a flat tire while driving, do notapply the brake heavily. Instead, graduallydecrease your speed. Hold the steeringwheel firmly and slowly move to a safeplace on the side of the road.
Dissimilar Spare Wheel and TireAssembly Information
WARNING
Failure to follow these guidelinescould result in an increased risk ofloss of vehicle control, injury or death.
If you have a dissimilar spare wheel andtire, then it is intended for temporary useonly. This means that if you need to use it,you should replace it as soon as possiblewith a road wheel and tire assembly thatis the same size and type as the road tiresand wheels that were originally providedby Ford. If the dissimilar spare tire or wheelis damaged, it should be replaced ratherthan repaired.
A dissimilar spare wheel and tire assemblyis defined as a spare wheel and tireassembly that is different in brand, size orappearance from the road tires and wheelsand can be one of three types:
1.T-type mini-spare: This spare tirebegins with the letter T for tire size andmay have Temporary Use Only molded inthe sidewall.
2.Full-size dissimilar spare with labelon wheel: This spare tire has a label onthe wheel that states: THIS WHEEL ANDTIRE ASSEMBLY FOR TEMPORARY USEONLY.
When driving with one of the dissimilarspare tires listed above, do not:
•Exceed 50 mph (80 km/h).
•Load the vehicle beyond maximumvehicle load rating listed on the SafetyCompliance Label.
•Tow a trailer.
•Use snow chains on the end of thevehicle with the dissimilar spare tire.
•Use more than one dissimilar spare tireat a time.
•Use commercial car washingequipment.
•Try to repair the dissimilar spare tire.
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Use of one of the dissimilar spare tireslisted above at any one wheel location canlead to impairment of the following:
•Handling, stability and brakingperformance.
•Comfort and noise.
•Ground clearance and parking at curbs.
•Winter weather driving capability.
•Wet weather driving capability.
•All-wheel driving capability.
3.Full-size dissimilar spare withoutlabel on wheel
When driving with the full-size dissimilarspare wheel and tire assembly, do not:
•Exceed 70 mph (113 km/h).
•Use more than one dissimilar sparewheel and tire assembly at a time.
•Use commercial car washingequipment.
•Use snow chains on the end of thevehicle with the dissimilar spare wheeland tire assembly.
The usage of a full-size dissimilar sparewheel and tire assembly can lead toimpairment of the following:
•Handling, stability and brakingperformance.
•Comfort and noise.
•Ground clearance and parking at curbs.
•Winter weather driving capability.
•Wet weather driving capability.
•All-wheel driving capability.
When driving with the full-size dissimilarspare wheel and tire assembly additionalcaution should be given to:
•Towing a trailer.
•Driving vehicles equipped with acamper body.
•Driving vehicles with a load on thecargo rack.
Drive cautiously when using a full-sizedissimilar spare wheel and tire assemblyand seek service as soon as possible.
Tire Change Procedure
WARNINGS
When one of the front wheels is offthe ground, the transmission alonewill not prevent the vehicle frommoving or slipping off the jack, even if thetransmission is in park (P).
To help prevent the vehicle frommoving when you change a tire, besure to place the transmission in park(P), set the parking brake and block (inboth directions) the wheel that isdiagonally opposite (other side and end ofthe vehicle) to the tire being changed.
Never get underneath a vehicle thatis supported only by a jack. If thevehicle slips off the jack, you orsomeone else could be seriously injured.
Do not attempt to change a tire onthe side of the vehicle close tomoving traffic. Pull far enough off theroad to avoid the danger of being hit whenoperating the jack or changing the wheel.
Always use the jack provided asoriginal equipment with your vehicle.If using a jack other than the oneprovided as original equipment with yourvehicle, make sure the jack capacity isadequate for the vehicle weight, includingany vehicle cargo or modifications.
1.Park on a level surface, set the parkingbrake and activate the hazard flashers.
2.Place the transmission in park (P) andturn the engine off.
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14. Stow the jack, handle and lug wrench.15. Unblock the wheels.
TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications
WARNING
When a wheel is installed, always remove any corrosion, dirt or foreign materialspresent on the mounting surfaces of the wheel or the surface of the wheel hub,brake drum or brake disc that contacts the wheel. Make sure that any fastenersthat attach the rotor to the hub are secured so they do not interfere with the mountingsurfaces of the wheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come offwhile the vehicle is in motion, resulting in loss of control.
Ib-ft (Nm)*Bolt size
150 (200)M14 x 1.5(19.5 inch wheels)
450 (610)M22 x 1.5(22.5 inch wheels)
*Torque specifications are for nut and bolt threads free of dirt and rust. Use only Fordrecommended replacement fasteners.
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specifiedtorque at 100 miles (160 kilometers), and again at 500 miles (800 kilometers) of newvehicle operation and after any wheel disturbance (such as tire rotation, changing a flattire, wheel removal).
On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washerand the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
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Capacities
WARNING
The air conditioning refrigerant system contains refrigerant R-134a under highpressure. Opening the air conditioning refrigerant system can cause personal injury.Have the air conditioning refrigerant system serviced only by qualified personnel.
CapacityItem
7.0 qt (6.6 L)Engine oil
30.6 qt (29 L)Engine coolant
Between MIN/MAX on brake fluid reservoirBrake fluid
4.1 qt (3.9 L)Rear axle lubricant(Dana M80 axle)
8.0 qt (7.6 L)Rear axle lubricant(Dana S110 axle)
7.0 qt (6.6 L)Rear axle lubricant(Dana S130 axle)
16.0 qt (15.1 L)Rear axle lubricant(Dana Spicer 107060S axle)
17.2 qt (16.3 L)Automatic transmission fluid1
Keep in FULL range on dipstickPower steering fluid
Fill as requiredWindshield washer fluid
80 gal (303 L)Fuel tank (Motorhome)
40 gal (151 L)Fuel tank (Commercial chassis)
2.13 lb (0.966 kg)A/C refrigerant
8 fl oz (236.6 ml)A/C refrigerant compressor oil
1Approximate dry fill capacity. Actual amount may vary during fluid changes.
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Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure**Exterior lamps and hazard warning systemoperation
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
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A
About This Manual...........................................3ABSSee: Brakes.............................................................35ABS driving hintsSee: Hints on Driving With Anti-LockBrakes..................................................................35AccessoriesSee: Replacement PartsRecommendation..............................................6Adjusting the Steering Wheel......................9Audible Warnings and Indicators...............17Fail-Safe Cooling Warning Chime...................17Headlamps On Warning Chime.......................17Key in Ignition Warning Chime..........................17Parking Brake On Warning Chime...................17Shift to Park Warning Chime.............................17Automatic Transmission.............................32Brake-Shift Interlock...........................................34If Your Vehicle Gets Stuck In Mud orSnow....................................................................34Understanding the Positions of YourAutomatic Transmission...............................32Automatic Transmission FluidCheck...............................................................87Adjusting automatic transmission fluidlevels....................................................................88Automatic transmission fluid filter...............88Correct fluid level..................................................87High fluid level.......................................................88Low fluid level........................................................87
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Brake Fluid Check..........................................88Hydroboost............................................................89Hydromax...............................................................89Brakes.................................................................35General Information............................................35Breaking-In........................................................51
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California Proposition 65...............................5Capacities and Specifications.................122Specifications.......................................................123
Car WashSee: Cleaning the Exterior................................94Changing a Fuse............................................80Fuses........................................................................80Changing a Road Wheel.............................114Dissimilar Spare Wheel and Tire AssemblyInformation.......................................................114Tire Change Procedure......................................115Changing the 12V Battery.............................91Battery relearn.......................................................92Changing the Engine Air Filter...................93Cleaning the Alloy Wheels.........................95Cleaning the Engine......................................94Cleaning the Exterior....................................94Exterior Chrome Parts........................................94Exterior Plastic Parts..........................................94Stripes or Graphics..............................................94Underbody..............................................................94Coolant CheckSee: Engine Coolant Check..............................84Cruise Control....................................................9Principle of Operation.........................................37Cruise controlSee: Using Cruise Control..................................37Customer Assistance....................................57
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Daytime Running Lamps..............................12Direction Indicators.........................................12Driving Hints......................................................51Driving Through Water..................................52DRLSee: Daytime Running Lamps..........................12
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Economical Driving.........................................51Emission Control System............................29On-Board Diagnostics (OBD-II).....................30Readiness for Inspection/Maintenance(I/M) Testing.....................................................30Engine Block Heater......................................24Using the Engine Block Heater........................24
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Engine Coolant Check..................................84Adding Engine Coolant......................................84Recycled Engine Coolant..................................85Severe Climates....................................................85What you Should Know About Fail-SafeCooling................................................................86Engine Oil Check............................................83Adding Engine Oil.................................................83Engine Oil Dipstick.........................................83Engine Specifications..................................118Drivebelt Routing.................................................118Environment.......................................................8Essential Towing Checks.............................47Before Towing a Trailer......................................48Hitches......................................................................47Launching or Retrieving a Boat or PersonalWatercraft (PWC)..........................................49Safety Chains.........................................................47Trailer Brakes.........................................................48Trailer Lamps.........................................................48When Towing a Trailer.......................................48Export Unique Options...................................7Extended Service Plan (ESP)..................126SERVICE PLANS (CANADA ONLY)..............127SERVICE PLANS (U.S. Only)..........................126
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Ford Credit...........................................................5(U.S. Only).................................................................5Fuel and Refueling.........................................25Fuel Consumption.........................................28Calculating Fuel Economy................................28Filling the Tank......................................................28Fuel Filter............................................................91Fuel Quality......................................................26Choosing the Right Fuel....................................26Fuses...................................................................63Fuse Specification Chart.............................63Diode and Relay Module....................................73F53/F59 Passenger Compartment FusePanel.....................................................................74F53 Power Distribution Box..............................63
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Gauges.................................................................13Engine Coolant Temperature Gauge.............14Engine Oil Pressure Gauge................................14Fuel Gauge...............................................................14Speedometer..........................................................14Transmission Fluid TemperatureGauge....................................................................14General Maintenance Information.........128Multi-point Inspection......................................130Owner Checks and Services...........................129Protecting Your Investment............................128Why Maintain Your Vehicle?..........................128Why Maintain Your Vehicle at YourDealership?......................................................128Getting Assistance Outside the U.S. andCanada...........................................................60Getting the Services You Need..................57Away From Home.................................................57
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HandbrakeSee: Parking Brake...............................................36Hazard Warning Flashers............................54Hints on Driving With Anti-LockBrakes..............................................................35
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Ignition Switch.................................................22In California (U.S. Only)...............................58Information Displays......................................18General Information.............................................18Information Messages..................................19Engine.......................................................................20Maintenance...........................................................21Transmission...........................................................21Instrument Cluster..........................................13Instrument Lighting Dimmer........................11Introduction........................................................3
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Special Operating Conditions ScheduledMaintenance................................................133Exceptions.............................................................134Speed ControlSee: Cruise Control...............................................37Starter SwitchSee: Ignition Switch.............................................22Starting a Gasoline Engine.........................22Failure to Start.......................................................23Guarding Against Exhaust Fumes..................23Important Ventilating Information.................23Stopping the Engine When Your Vehicle isMoving.................................................................23Stopping the Engine When Your Vehicle isStationary...........................................................23Starting and Stopping the Engine............22General Information............................................22Steering Wheel..................................................9Symbols Glossary.............................................3
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Technical SpecificationsSee: Capacities and Specifications..............118The Better Business Bureau (BBB) AutoLine Program (U.S. Only).........................59Tire Care............................................................98Glossary of Tire Terminology...........................99Information About Uniform Tire QualityGrading...............................................................98Information Contained on the TireSidewall............................................................100Temperature A B C..............................................99Traction AA A B C.................................................98Treadwear...............................................................98TiresSee: Wheels and Tires.......................................98Towing a Trailer...............................................44Load Placement...................................................44Towing the Vehicle on Four Wheels.......50Emergency Towing..............................................50Towing................................................................44Transmission Code Designation..............121Transmission....................................................32TransmissionSee: Transmission................................................32Transporting the Vehicle.............................49
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Under Hood Overview..................................82Using Cruise Control......................................37Switching Cruise Control Off............................37Switching Cruise Control On............................37Using Snow Chains.......................................113Utilizing the Mediation/ArbitrationProgram (Canada Only)...........................59
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Vehicle Care.....................................................94General Information............................................94Vehicle Certification Label........................120Vehicle Identification Number.................120Vehicle Storage...............................................95Battery.....................................................................96Body..........................................................................96Brakes.......................................................................96Cooling system.....................................................96Engine......................................................................96Fuel system............................................................96General.....................................................................95Miscellaneous.......................................................96Removing Vehicle From Storage....................96Tires..........................................................................96VINSee: Vehicle Identification Number.............120
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Warning Lamps and Indicators..................15Anti-Lock Braking System.................................15Battery.......................................................................15Brake Reserve System.........................................16Brake System..........................................................16Cruise Control.........................................................16Direction Indicator................................................16Electronic Throttle Control................................16Fasten Safety Belt................................................16High Beam...............................................................16Service Engine Soon............................................16Transmission Tow/Haul......................................17WashersSee: Cleaning the Exterior................................94See: Wipers and Washers..................................10
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