transmission FORD F150 2009 12.G Workshop Manual
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TRANSMISSION FLUID
Checking 4-speed automatic transmission fluid
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
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You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick. Refer toMaintenance
product specifications and capacitiesin this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
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Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking 6-speed automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
Transmission fluid should be checked by an authorized dealer. If
required, fluid should be added by an authorized dealer.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
TRANSFER CASE FLUID (IF EQUIPPED)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
D
R
A
IN
F
IL
L
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Front axle (4X4) 3.5 pints (1.8L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W-90-QL /
WSP-M2C197-A
Rear 8.8/9.75 inch axle
fluid5.5 pints (2.6L)
3
Motorcraft SAE 75W-140
Rear Synthetic Axle
Lubricant
5
XY-75W140-QL /
WSL-M2C192-A
Transmission
/steering/parking brake
linkages and pivots,
brake pedal shaft—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B
Hinges, latches, striker
plates, seat tracks, fuel
filler door hinge and
door check arm—Motorcraft Multi-Purpose
GreaseXG-4 or XL-5 /
ESB-M1C93-B
Power steering fluidFill to between
MIN and MAX
lines on reservoirMotorcraft
MERCONV
AT FXT-5-QM /
MERCONV
Transfer case fluid
(4X4 / AWD)1.6 quarts (1.5L)
6
Motorcraft Transfer Case
FluidXL-12 /
—
Automatic transmission
fluid (4R75E)13.9 quarts
(13.2L)
7
Motorcraft
MERCONLV
AT F
8
XT-10-QLV /
MERCONLV
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Automatic transmission
fluid (6R80)13.9 quarts
(13.2L)
7
Motorcraft
MERCONLV
AT F
8
XT-10-QLV /
MERCONLV
Windshield washer fluid 4.25 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank
Reg. Cab 6.5’ box /
SuperCab 5.5’ box26.0 gallons
(98.4L)——
Fuel tank Crew Cab 5.5’
box26.0 gallons
(98.4L) Standard
36.0 gallons
(136.2L) Optional——
Fuel tank Crew Cab 6.5’
box26.0 gallons
(98.4L) Standard
36.0 gallons
(136.2L) Optional——
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box26.0 gallons
(98.4L) Standard
36.0 gallons
(136.2L) Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the
bottom of the filler hole with the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A, for complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the
vehicle on a level surface.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.6Service refill capacity is determined by filling the transfer case to the bottom of the filler hole
with the vehicle on a level surface.7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities
will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size,
cooling lines, auxiliary cooler capacities). The amount of transmission fluid and fluid level should
be set by the indication on the dipstick’s normal operating range.8Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Four-speed automatic (4R75E) Q
Six-speed automatic (6R80) 6
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A
Accessory delay ..........................74
AdvanceTrac ..............................271
Air cleaner filter ...............386, 389
Air conditioning ........41, 44, 46, 49
manual heating and air
conditioning system .................41
Airbag supplemental restraint
system ................178–179, 186, 189
and child safety seats ............180
description ..............179, 186, 189
disposal ....................................192
driver airbag ....179, 181, 187, 190
indicator light .........182, 188, 191
operation .........179, 181, 187, 190
passenger
airbag ...............179, 181, 187, 190
side airbag ...............................186
Ambulance packages ....................7
AM/FM .........................................24
Antifreeze
(see Engine coolant) ................362
Anti-lock brake system
(see Brakes) ..............................269
Anti-theft system ......................140
arming the system ..................141
Armrests ....................................147
Audio system (see Radio) ...22, 24
Automatic transmission
driving an automatic
overdrive .........................283, 286
fluid, adding ....................383, 385
fluid, checking ................383, 385
fluid, refill capacities ..............390
fluid, specification ..................390
Auxiliary input jack (Line in) ....32Axle
lubricant specifications ..........390
refill capacities ........................390
B
Battery .......................................360
acid, treating emergencies .....360
jumping a disabled battery ....328
maintenance-free ....................360
replacement, specifications ...389
servicing ..................................360
Belt-Minder.............................173
deactivating/activating the
Belt-Minder...........................176
Booster seats .............................210
Brakes ........................................269
anti-lock ...................................269
anti-lock brake system (ABS)
warning light ...........................270
fluid, checking and adding ....382
fluid, refill capacities ..............390
fluid, specifications .................390
lubricant specifications ..........390
parking ....................................270
shift interlock ..................278, 281
trailer .......................................254
Bulbs ............................................59
C
Capacities for refilling fluids ....390
Cargo management system ......119
CD ................................................24
Cell phone use ..............................8
Changing a tire .........................319
Child safety seats ......................196
attaching with tether straps ..206
in front seat ....................197, 203
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in rear seat ......................197, 203
LATCH .....................................204
recommendations ...................194
Child safety seats - booster
seats ...........................................210
Cleaning your vehicle
engine compartment ..............345
instrument panel ....................347
interior .....................................348
plastic parts ............................346
safety belts ..............................348
washing ....................................343
waxing .....................................344
wheels ......................................344
wiper blades ............................346
Climate control
(see Air conditioning or
Heating) .....................41, 44, 46, 49
Clock adjust
AM/FM .......................................25
AM/FM Stereo ...........................23
Compass, electronic ....................68
calibration .................................69
set zone adjustment .................69
Console ........................................68
overhead ....................................73
Controls
power seat ...............................149
steering column ........................83
Coolant
checking and adding ..............362
refill capacities ................366, 390
specifications ..........................390
Cruise control
(see Speed control) ....................80
Customer Assistance ................309
Ford Extended Service
Plan ..........................................339Getting assistance outside
the U.S. and Canada ..............340
Getting roadside assistance ...309
Getting the service you
need .........................................335
Ordering additional owner’s
literature .................................341
Utilizing the
Mediation/Arbitration
Program ...................................339
D
Daytime running lamps
(see Lamps) ................................56
Defrost
rear window and rearview
mirrors ...........................44, 46, 49
windshield .....................44, 46, 49
Dipstick
automatic transmission
fluid ..................................383, 385
engine oil .................................357
Driving under special
conditions ..................289, 300, 303
sand .........................................301
snow and ice ...........................304
through water .................302, 305
E
Electronic message
center ...................................89, 100
Emergencies, roadside
jump-starting ..........................328
running out of fuel .........328, 374
Emission control system ..........379
Engine ........................................394
cleaning ...................................345
coolant .....................................362
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fail-safe cooling .......................366
idle speed control ...................360
lubrication specifications .......390
refill capacities ........................390
service points ..................354–355
Engine block heater .................267
Engine oil ..................................357
checking and adding ..............357
dipstick ....................................357
filter, specifications ........359, 389
recommendations ...................359
refill capacities ........................390
specifications ..........................390
Event data recording ....................7
Exhaust fumes ..........................267
F
Fail safe cooling ........................366
Flexible Fuel Vehicle (FFV) ....368
Floor mats .................................112
Fluid capacities .........................390
Fog lamps ....................................55
Four-Wheel Drive vehicles .......293
driving off road .......................298
electronic shift ........................296
indicator light .........................294
lever operated shift ................294
preparing to drive your
vehicle .....................................278
Fuel ............................................368
calculating fuel
economy ..........................101, 375
cap ...........................................371
capacity ...................................390
choosing the right fuel ...........372
comparisons with EPA fuel
economy estimates .................378
detergent in fuel .....................372filler funnel .............................374
filling your vehicle with
fuel ...........................368, 371, 376
filter, specifications ........368, 389
improving fuel economy ........375
octane rating ...................373, 394
quality ..............................373–374
running out of fuel .........328, 374
safety information relating to
automotive fuels .....................368
Fuel - flex fuel vehicle
(FFV) .........................368, 372–373
Fuses ..................................311–312
G
Gas cap (see Fuel cap) ............371
Gas mileage
(see Fuel economy) .................375
Gauges .........................................18
transmission fluid
temperature gauge ...................22
H
Hazard flashers .........................310
Head restraints .........................156
Headlamps ...................................54
aiming ..................................56–57
autolamp system .......................54
bulb specifications ....................60
daytime running lights .............56
flash to pass ..............................55
high beam .................................55
replacing bulbs .........................61
turning on and off ....................54
Heating
heating and air conditioning
system .....................41, 44, 46, 49
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