transmission FORD F250 2003 Manual PDF

ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmission
4R100
(4–speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water. Dana rear axles also contain a synthetic lubricant butdorequire a
change. Refer to your“Service Guide”for change intervals on Dana rear
axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
your scheduled maintenance guide to determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
259

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
269

Wood trim - interim applique
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Vehicles with a higher center of gravity such as utility and
four-wheel drive vehicles handle differently than vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles arenot
designed for cornering at speeds as high as passenger cars any more
than low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiously could result in
an increased risk of loss of vehicle control, vehicle rollover, personal
injury and death.
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
273

A
Accessory delay ..........................53
Air bag supplemental restraint
system ..........................................90
and child safety seats ..............92
description ................................90
disposal ......................................94
driver air bag ............................92
indicator light ...........................94
operation ...................................92
passenger air bag .....................92
passenger deactivation
switch ........................................95
Air cleaner filter ...............246, 253
Ambulance packages ....................8
Antifreeze (see Engine
coolant) .....................................223
Anti-lock brake system
(see Brakes) ..............................115
Audio system
AM/FM .......................................19
Audio system
(see Radio) ................19, 21, 23, 27
Automatic transmission ............118
driving an automatic
overdrive .........................119, 122
fluid, adding ............................241
fluid, checking ........................241
fluid, refill capacities ..............254
fluid, specification ..................260
Auxiliary power point .................52
Axle
lubricant specifications ..257, 260
refill capacities ........................254
traction lok ..............................117
B
Battery .......................................221acid, treating emergencies .....221
jumping a disabled battery ....192
maintenance-free ....................221
replacement, specifications ...253
servicing ..................................221
BeltMinder ...................................85
Brakes ........................................115
anti-lock ...................................115
anti-lock brake system (ABS)
warning light ...........................115
fluid, checking and adding ....239
fluid, refill capacities ..............254
fluid, specifications .........257, 260
lubricant specifications ..257, 260
parking ....................................116
shift interlock ..........................118
Bulbs ............................................42
C
Calculating load ........................146
Capacities for refilling fluids ....254
Cassette tape player ...................27
CD changer .................................31
CD-single premium .........19, 21, 23
Cell phone use ............................59
Certification Label ....................268
Child safety restraints ................99
child safety belts ......................99
Child safety seats ......................102
attaching with tether straps ..106
in front seat ............................104
in rear seat ..............................104
Cleaning your vehicle
engine compartment ..............209
instrument panel ....................211
interior .....................................211
interior trim ............................211
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
274

plastic parts ............................210
safety belts ..............................211
washing ....................................208
waxing .....................................208
wheels ......................................209
wiper blades ............................210
Clock adjust
AM/FM .......................................19
Clutch
fluid ..........................................240
operation while driving ..........124
recommended shift speeds ....125
Compass, electronic ....................61
calibration .................................63
set zone adjustment .................62
Console ........................................59
overhead ....................................50
Coolant
checking and adding ..............223
refill capacities ................226, 254
specifications ..................257, 260
Cruise control
(see Speed control) ....................56
Customer Assistance ................174
Ford accessories for your
vehicle .....................................213
Ford Extended Service
Plan ..........................................201
Getting assistance outside the
U.S. and Canada .....................205
Getting roadside assistance ...174
Getting the service you
need .........................................199
Ordering additional owner’s
literature .................................206
The Dispute Settlement
Board .......................................201
Utilizing the
Mediation/Arbitration
Program ...................................204D
Daytime running lamps
(see Lamps) ................................39
Dipstick
automatic transmission
fluid ..........................................241
engine oil .................................218
Doors
lubricant specifications ..........257
Driveline universal joint and
slip yoke ....................................245
Driving under special
conditions ..................124, 137, 140
sand .........................................139
snow and ice ...........................141
through water .................139, 144
E
Emergencies, roadside
jump-starting ..........................192
Emergency Flashers .................175
Emission control system ..........236
Engine ........................................260
cleaning ...................................209
coolant .....................................223
diesel ...........................................7
fail-safe coolant ......................227
idle speed control ...................221
lubrication
specifications ..................257, 260
refill capacities ........................254
service points ..........................217
starting after a collision .........175
Engine block heater .................114
Engine oil ..................................218
checking and adding ..............218
dipstick ....................................218
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
275

filter, specifications ........220, 253
recommendations ...................220
refill capacities ........................254
specifications ..................257, 260
Exhaust fumes ..........................114
F
Fail safe cooling ........................227
Fluid capacities .........................254
Foglamps .....................................39
Four-Wheel Drive vehicles .......129
description ..............................133
driving off road .......................135
electronic shift ................129, 133
indicator light .........................130
lever operated shift ................130
manual locking hubs ..............129
preparing to drive your
vehicle .....................................117
Fuel ............................................229
calculating fuel economy .......233
cap ...........................................231
capacity ...................................254
choosing the right fuel ...........231
comparisons with EPA fuel
economy estimates .................236
detergent in fuel .....................232
filling your vehicle
with fuel ..................229, 231, 233
filter, specifications ........233, 253
fuel pump shut-off switch .....175
improving fuel economy ........233
octane rating ...................232, 260
quality ......................................232
running out of fuel .................232
safety information relating to
automotive fuels .....................229
Fuel pump shut-off switch .......175
Fuses ..................................176–177G
Garage door opener ....................50
Gas cap (see Fuel cap) ............231
Gas mileage
(see Fuel economy) .................233
Gauges .........................................15
transmission fluid
temperature gauge ...................19
GAWR
(Gross Axle Weight Rating) .....145
calculating ...............................146
definition .................................145
driving with a heavy load ......145
location ....................................145
GVWR (Gross Vehicle Weight
Rating) .......................................145
calculating .......................145–146
definition .................................145
driving with a heavy load ......145
location ....................................145
H
Hazard flashers .........................175
Headlamps ...................................38
aiming ........................................40
autolamp system .......................38
daytime running lights .............39
flash to pass ..............................40
high beam .................................39
replacing bulbs ...................43–44
turning on and off ....................38
Heating
heating and air conditioning
system .................................35–36
Hood ..........................................216
I
Ignition ...............................110, 260
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
276

Infant seats
(see Safety seats) .....................102
Inspection/maintenance (I/M)
testing ........................................238
Instrument panel
cleaning ...................................211
cluster ........................................12
lighting up panel and
interior .......................................40
J
Jump-starting your vehicle ......192
K
Keyless entry system
autolock .....................................71
Keys
positions of the ignition .........110
L
Lamps
autolamp system .......................38
bulb replacement
specifications chart ..................42
cargo lamps ...............................40
daytime running light ...............39
fog lamps ...................................39
headlamps .................................38
headlamps, flash to pass ..........40
instrument panel, dimming .....40
interior lamps .....................41–42
replacing bulbs ...................42–47
Lane change indicator
(see Turn signal) ........................41
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........115
speed control ............................58
Load limits .................................145GAWR ......................................145
GVWR ......................................145
trailer towing ..........................145
Loading instructions .................146
Locks
autolock .....................................71
childproof ..................................66
Lubricant specifications ...257, 260
Lumbar support, seats ...............76
M
Manual transmission .................124
fluid capacities ........................254
lubricant specifications ..........260
reverse .....................................126
Message center ...........................59
english/metric button ...............60
menu button .............................60
Mirrors .........................................50
fold away ...................................55
heated ........................................54
side view mirrors (power) .......53
Moon roof ....................................51
Motorcraft parts ................233, 253
O
Octane rating ............................232
Oil (see Engine oil) ..................218
Overdrive .....................................49
P
Parking brake ............................116
Parts (see Motorcraft parts) ....253
Pedals (see Power adjustable
foot pedals) .................................56
Power adjustable foot pedals .....56
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
277

Towing .......................................146
trailer towing ..........................146
wrecker ....................................197
Traction-lok rear axle ...............117
Transfer case
fluid checking .........................245
Transmission
automatic operation .........49, 118
brake-shift interlock (BSI) ....118
fluid, checking and adding
(automatic) .............................241
fluid, checking and adding
(manual) .................................244
fluid, refill capacities ..............254
lubricant specifications ..257, 260
manual operation ....................124
Turn signal ..................................41
V
Vehicle dimensions ...................260Vehicle Identification Number
(VIN) ..........................................269
Vehicle loading ..........................145
Ventilating your vehicle ...........114
W
Warning lights (see Lights)
.......12
Washer fluid
..............................218
Water, Driving through
.............144
Windows
power
.........................................52
Windshield washer fluid and
wipers
..........................................48
checking and adding fluid
.....218
replacing wiper blades
.............48
Wrecker towing
.........................197
2003 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
279