transmission FORD F250 2006 Workshop Manual

MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1754 FA-1782
Fuel filter FG-1011 FG-1011
Oil filter FL-820-S FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum
2
Remote Automatic
Transmission Filter3FT-145 FT–145
1The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
286

Fluid Ford Part Name Application Capacity
Engine oil
(includes filter
change) - diesel
engineRefer to your6.0 Liter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)19.0 gallons
(71.9L )
Short box 30.5 gallons
(115.5L)
Long box 38.0 gallons
(143.9L)
Aft axle 40.0 gallons
(151.4L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 2.0 quarts
(1.9L)
Manual
transmission fluidMotorcraft
MERCONAT F6-speed manual 5.8 quarts
(5.5L)
4
Automatic
transmission
fluid
3
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)17.5 quarts
(16.6L)
5(includes
remote filter
element change)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.25 quarts
(4.0L)
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford Specification EST-M2C118–A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant but do require a change.
Refer to yourscheduled maintenance informationfor change intervals
on Dana rear axles.
2Add the coolant type originally equipped in your vehicle.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
288

3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to
yourscheduled maintenance informationto determine the correct
service interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to ensure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
289

ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylindersMotorcraft
Penetrating and
Lock LubricantXL-1 none
Transmission
/parking brake
linkages and
pivots, brake and
clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Steering linkage,
knuckle ball
joints
(F-450/550) and
trackbar ball
joint (F-450/550)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KWSD-M1C227-A
Power steering
fluid and transfer
case fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2XT-2-QDX MERCON
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
291

ItemFord part name
or equivalentFord part
numberFord
specification
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 8 oz.(236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant butdorequire a change.
Refer to yourscheduled maintenance informationfor change intervals
on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to
yourscheduled maintenance informationto determine the correct
service interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
292

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a transmission/transaxle code on the vehicle Safety
Compliance Certification Label. The following table tells you which
transmission or transaxle each code represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (ZF M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
301

A
Accessory delay ..........................58
Air cleaner filter .......283–284, 286
Air conditioning ..........................36
Airbag supplemental restraint
system ................................108–109
and child safety seats ............110
description ..............................109
disposal ....................................112
driver airbag ............................111
indicator light .........................112
operation .................................111
passenger airbag .....................111
passenger deactivation
switch ......................................113
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................260
Anti-lock brake system
(see Brakes) ......................172–173
Audio system
(see Radio) ................20, 22, 25, 28
Automatic transmission ............176
driving an automatic
overdrive .................................177
fluid, adding ............................279
fluid, checking ........................279
fluid, refill capacities ..............287
Auxiliary power point .................56
Axle
lubricant specifications ..........290
refill capacities ........................287
traction lok ..............................175
B
Battery .......................................258
acid, treating emergencies .....258jumping a disabled battery ....226
maintenance-free ....................258
replacement, specifications ...286
servicing ..................................258
BeltMinder .................................104
Brakes ........................................172
anti-lock ...........................172–173
anti-lock brake system (ABS)
warning light ...........................173
fluid, checking and adding ....278
fluid, refill capacities ..............287
fluid, specifications .................290
lubricant specifications ..........290
parking ....................................173
shift interlock ..........................176
trailer .......................................159
Break-in period .............................5
Bulbs ............................................45
C
Capacities for refilling fluids ....287
Cassette tape player .......20, 22, 25
Cell phone use ..............................7
Child safety restraints ..............118
child safety belts ....................118
Child safety seats ......................121
attaching with tether straps ..124
in front seat ............................122
in rear seat ..............................122
Cleaning your vehicle
engine compartment ..............242
instrument panel ....................244
interior .....................................245
interior trim ............................245
plastic parts ............................244
safety belts ..............................245
washing ....................................241
waxing .....................................241
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
305

wheels ......................................242
wiper blades ............................244
Climate control (see Air
conditioning or Heating) ............36
Clutch
fluid ..........................................278
operation while driving ..........180
recommended shift speeds ....180
Compass, electronic
set zone adjustment .................71
Console ........................................67
overhead ..............................55–56
Controls
steering column ........................66
Coolant
checking and adding ..............260
refill capacities ................264, 287
specifications ..........................290
Cruise control
(see Speed control) ....................61
Customer Assistance ................202
Ford accessories for your
vehicle .....................................248
Ford Extended Service
Plan ..........................................238
Getting assistance outside
the U.S. and Canada ..............239
Getting roadside assistance ...202
Getting the service you
need .........................................234
Ordering additional owner’s
literature .................................240
Utilizing the
Mediation/Arbitration
Program ...................................238
D
Daytime running lamps
(see Lamps) ................................40Dipstick
automatic transmission
fluid ..........................................279
engine oil .................................254
Doors
lubricant specifications ..........290
Driveline universal joint and
slip yoke ....................................283
Driving under special
conditions ..................179, 192, 196
sand .........................................194
snow and ice ...........................196
through water .................195, 198
E
Electronic message center ...68–69
Emergencies, roadside
jump-starting ..........................226
Emergency Flashers .................204
Emission control system ..........275
Engine ........................................293
cleaning ...................................242
coolant .....................................260
diesel ...........................................8
fail-safe cooling .......................265
idle speed control ...................258
lubrication specifications .......290
refill capacities ........................287
service points ..................251–252
starting after a collision .........204
Engine block heater .................172
Engine oil ..................................254
checking and adding ..............254
dipstick ....................................254
filter, specifications ........257, 286
recommendations ...................257
refill capacities ........................287
specifications ..........................290
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
306

Exhaust fumes ..........................171
F
Fail safe cooling ........................265
Fluid capacities .........................287
Foglamps .....................................40
Four-Wheel Drive vehicles .......184
description ..............................189
driving off road .......................191
electronic shift ................185, 189
indicator light .........................186
lever operated shift ................186
manual locking hubs ..............185
preparing to drive your
vehicle .....................................175
Fuel ............................................266
calculating fuel
economy ............................72, 271
cap ...........................................269
capacity ...................................287
choosing the right fuel ...........270
comparisons with EPA fuel
economy estimates .................274
detergent in fuel .....................271
filling your vehicle with
fuel ...........................266, 269, 271
filter, specifications ........266, 286
fuel pump shut-off switch .....204
improving fuel economy ........271
octane rating ...................270, 293
quality ......................................270
running out of fuel .................271
safety information relating to
automotive fuels .....................266
Fuel pump shut-off switch .......204
Fuses ..................................205–206
G
Gas cap (see Fuel cap) ............269Gas mileage
(see Fuel economy) .................271
Gauges .........................................15
transmission fluid
temperature gauge ...................20
H
Hazard flashers .........................204
Head restraints ...........................90
Headlamps ...................................39
aiming ..................................41, 43
autolamp system .......................39
daytime running lights .............40
flash to pass ..............................41
high beam .................................41
replacing bulbs ...................47–50
turning on and off ....................39
Heating
heating and air conditioning
system ...........................33–34, 36
Hood ..........................................250
I
Ignition ...............................167, 293
Infant seats
(see Safety seats) .....................121
Inspection/maintenance (I/M)
testing ........................................276
Instrument panel
cleaning ...................................244
cluster ........................................12
lighting up panel and
interior .......................................41
J
Jump-starting your vehicle ......226
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
307

K
Keyless entry system .................86
Keys
positions of the ignition .........167
L
Lamps
autolamp system .......................39
daytime running light ...............40
fog lamps ...................................40
headlamps .................................39
headlamps, flash to pass ..........41
instrument panel, dimming .....41
interior lamps ...........................45
replacing bulbs ...................45–53
Lane change indicator
(see Turn signal) ........................44
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........173
speed control ............................63
Load limits .................................148
Loading instructions .................155
Locks
childproof ..................................81
Lubricant specifications ...........290
Lug nuts ....................................225
Lumbar support, seats ...............95
M
Manual transmission .................180
fluid capacities ........................287
reverse .....................................181
Message center .....................68–70
english/metric button ...............74
system check button ................73
warning messages .....................75Mirrors .........................................55
automatic dimming rearview
mirror ........................................58
fold away ...................................60
heated ........................................59
side view mirrors (power) .......58
signal .........................................59
Moon roof ....................................66
Motorcraft parts ................266, 286
O
Octane rating ............................270
Oil (see Engine oil) ..................254
Overdrive .....................................55
P
Parking brake ............................173
Parts (see Motorcraft parts) ....286
Pedals (see Power adjustable
foot pedals) .................................61
Power adjustable foot pedals .....61
Power distribution box
(see Fuses) ...............................211
Power door locks ........................80
Power mirrors .............................58
Power point .................................56
Power steering ..........................174
fluid, checking and adding ....277
fluid, refill capacity ................287
fluid, specifications .................290
Power Windows ...........................57
Preparing to drive your
vehicle ........................................175
R
Radio ..........................20, 22, 25, 28
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Index
308