service FORD F250 2007 Workshop Manual

3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water - the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If the
indicator is on, refer to the
description in the Warning lights and chimes section of the Instrument
Cluster chapter. Your vehicle may not pass the I/M test with the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Check the power steering fluid. Refer to thescheduled maintenance
informationfor the service interval schedules. If adding fluid is
necessary, use only MERCON
AT F.
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Maintenance and Specifications
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to thescheduled maintenance
informationfor the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toMaintenance product specifications and capacitiesin this chapter.
Carefully read cautionary information on product label. For
MEDICAL EMERGENCY INFORMATION, contact a physician or
Poison Control Center immediately; on Ford-Motorcraft products call:
1-800-959-3673 (FORD). Failure to follow these instructions may result
in personal injury.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
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If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the frame rail. Refer to
thescheduled maintenance
informationfor service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew filter housing.
3. Replace filter with a new authorized Motorcraft filter element. Refer to
theMotorcraft part numberschart in this chapter.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
2007 F-250/350/450/550(f23)
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Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidFill to FULL
COLD range on
dipstickMotorcraft MERCON

AT FXT-2-QDX / MERCON

Transfer case fluid 2.0 quarts (1.9L)Motorcraft MERCON

AT FXT-2-QDX / MERCON

Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft MERCON

AT FXT-2-QDX / MERCON

Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCON
SP
AT FXT-6–QSP / MERCON

SP
Windshield washer fluid 4.25 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto determine the correct service
interval.
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MERCON
, MERCON
V and MERCON
SP are not interchangeable. DO NOT mix
MERCON
, MERCON
V and MERCON
SP. Use of dual usage fluids in an automatic
transmission application requiring MERCON
SP may cause transmission damage. Use of
a transmission fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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Climate control (see Air
conditioning or Heating) ............41
Clutch
fluid ..........................................285
operation while driving ..........185
recommended shift speeds ....186
Compass, electronic
set zone adjustment .................77
Console ........................................72
overhead ..............................60–61
Controls
power seat .................................97
steering column ........................69
Coolant
checking and adding ..............267
refill capacities ................271, 294
Cruise control
(see Speed control) ....................66
Customer Assistance ................208
Ford accessories for your
vehicle .....................................254
Ford Extended Service
Plan ..........................................244
Getting assistance outside
the U.S. and Canada ..............245
Getting roadside assistance ...208
Getting the service you
need .........................................240
Ordering additional owner’s
literature .................................246
Utilizing the
Mediation/Arbitration
Program ...................................244
D
Daytime running lamps
(see Lamps) ................................45Dipstick
automatic transmission
fluid ..........................................286
engine oil .................................261
Driveline universal joint and
slip yoke ....................................290
Driving under special
conditions ..................185, 198, 201
sand .........................................200
snow and ice ...........................202
through water .................200, 204
E
Electronic message center ...72, 74
Emergencies, roadside
jump-starting ..........................233
Emergency Flashers .................210
Emission control system ..........281
Engine ........................................298
cleaning ...................................249
coolant .....................................267
diesel ...........................................8
fail-safe cooling .......................272
idle speed control ...................265
refill capacities ........................294
service points ..................258–259
starting after a collision .........210
Engine block heater .................177
Engine oil ..................................261
checking and adding ..............261
dipstick ....................................261
filter, specifications ........264, 293
recommendations ...................264
refill capacities ........................294
Exhaust fumes ..........................176
F
Fail safe cooling ........................272
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Owners Guide (post-2002-fmt)
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Index
305