Maintenance FORD F350 1999 Workshop Manual

Waxing your vehicle
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use cleaning fluid or
alcohol with a clean cloth to remove any bugs before waxing vehicle. Use
tar remover to remove any tar spots.
Avoid getting wax on the windshield. If you have wax applied at a
commercial car wash, it is recommended that you clean the wiper blades and
windshield as described inCleaning the wiper blades and windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507–BA), touch-up
paint (#ALBZ-19500–XXXXA), or aerosol paint spray (#ALAZ-19500–
XXXXA) from the Ford Car Care Chemicals line. Please note that the
part numbers (shown as XXXX above) will vary with your vehicle’s
specific coloring. Observe the application instructions on the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
•Do not spray with cold water to avoid cracking the engine block or
other engine components.
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
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Cleaning plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. Use glass
cleaner or tar remover if necessary.
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades and windshield
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield such as tree sap and some hot wax
treatments used by commercial car washes. Clean the outside of the
windshield with a non-abrasive cleanser such as the non-abrasive
Bon-Amipowder. Rinse thoroughly with clean water.Do notuse
abrasive cleansers on glass as they may cause scratches. The windshield
is clean if beads do not form when you rinse it with water. The
windshield and wiper blades should be cleaned on a regular basis, and
blades or rubber elements replaced when worn.
Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Cleaning the interior fabric
Remove dust and loose dirt with a whisk broom or a vacuum cleaner.
Remove fresh spots immediately. Do not use household or glass cleaners.
These agents can stain and discolor the fabric. Use a mild soap and
water solution if necessary.
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Cleaning and maintaining the safety belts
Clean the safety belts with a mild soap solution recommended for
cleaning upholstery or carpets. Do not bleach or dye the belts, because
these actions may weaken the belt webbing.
Check the safety belt system periodically to make sure there are no
nicks, wear or cuts. If your vehicle has been involved in an accident,
refer to theSafety belt maintenancesection in theSeating and safety
restraintschapter.
Cleaning leather seats (if equipped)
To clean, simply use a soft cloth dampened with water and a mild soap.
Wipe the leather again with a damp cloth to remove soap residue. Dry
with a soft cloth. For tougher soiling concerns, Ford recommends using
the Deluxe Leather Care Kit F8AZ-19G253–AA, which is available from
your Ford Dealer. This mild cleaner and special pad, cleans the leather
and maintains its natural beauty. Follow the instructions on the cleaner
label. Regular cleaning of your leather upholstery helps maintain its
resiliency and color.
Do not use household cleaning products, alcohol solutions,
solvents or cleaners intended for rubber, vinyl or plastics.
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Fluid Ford Part Name Application Capacity
Transmission
fluid
3Synthetic
MERCONAT F5-speed manual 3.2L
(3.4 quarts)
Motorcraft
MERCONAT F6-speed manual 5.5L
(5.8 quarts)
Automatic -
4R100 with
small cooler
(vehicles
equipped with
20 oil-to-air-
plate cooler)16.1L
(17.1 quarts)
4
Automatic -
4R100 with large
cooler (vehicles
equipped with
26 oil-to-air-
plate cooler)16.7L
(17.7 quarts)4
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that may
require a lubricant change. Refer to the Scheduled Maintenance Guide. Axle
lubricant quantities should not need to be checked unless a leak is
suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been
submerged in water.
2Add 236 ml (8 oz.) of additive Friction Modifier C8AZ-19B546-A, Ford
Specification EST-M2C118-A for complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or on the dipstick handle.
MERCONand MERCONV are not interchangeable. DO NOT mix
MERCONand MERCONV. Refer to your Scheduled Maintenance Guide to
determine the correct service interval.
4Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by the indication on the
dipstick’s normal operating range.
5Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
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•sales disputes between customer and dealer except those associated
with warranty repairs or concerns with the vehicle’s performance as
designed
•a request for reimbursement of consequential expenses unless a
service or product concern being reviewed
•items not covered by the New Vehicle Limited Warranty (including
maintenance and wear items)
•alleged personal injury/property damage claims
•cases currently in litigation
•vehicles not used primarily for family, personal or household purposes
(except in states where the Dispute Settlement Board is required to
review commercial vehicles)
•vehicles with non-U.S. warranties
Concerns are ineligible for review if the New Vehicle Limited Warranty
has expired at receipt of your application and, in certain states of
eligibility is dependent upon the customer’s possession of the vehicle.
Eligibility may differ according to state law. For example, see the unique
brochures for California, West Virginia, Georgia and Wisconsin
purchasers/lessees.
Board membership
The Board consists of:
•three consumer representatives
•a Ford or Lincoln/Mercury dealership representative
Consumer candidates for Board membership are recruited and trained by
an independent consulting firm. The dealership Board member is chosen
from Ford and Lincoln-Mercury dealership management, recognized for
their business leadership qualities.
What the Board needs
To have your case reviewed you must complete the application in the DSB
brochure and mail it to the address provided on the application form.
Your application is reviewed and, if it is determined to be eligible, you
will receive an acknowledgment indicating:
•the file number assigned to your application
•the toll-free phone number of the DSB’s independent administrator
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Your dealership and a Ford Motor Company representative are asked to
submit statements at this time.
To properly review your case, the Board needs the following information:
•legible copies of all documents and maintenance or repair orders
relevant to the case
•the year, make, model, and Vehicle Identification Number (VIN) listed
on your vehicle ownership license
•the date of repair(s) and mileage at the time of occurrence(s)
•the current mileage
•the name of the dealer who sold or serviced the vehicle
•a brief description of your unresolved concern
•a brief summary of the action taken by the dealer(s) and Ford Motor
Company
•the names (if known) of all the people you contacted at the
dealership(s)
•a description of the action you expect to resolve your concern
You will receive a letter of explanation if your application does not
qualify for Board review.
Oral presentations
If you would like to make an oral presentation, indicate YES to question
#6 on the application. While it is your right to make an oral presentation
before the Board, this is not a requirement and the Board will decide the
case whether or not an oral presentation is made. Oral presentation may
be requested by the Board as well.
Making a decision
Board members review all available information related to each
complaint, including oral presentations, and arrive at a fair and impartial
decision.
Every effort is made to decide the case within 40 days of the date that
all requested information is received by the Board. Since the Board
generally meets once a month, it may take more than a month before the
Board can consider some cases.
After a case is reviewed, the Board mails you a decision letter and a
form on which to accept or reject the Board’s decision. The decisions of
Customer assistance
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Accessory delay ..........................75
Air bag supplemental
restraint system ..........................92
and child safety seats ..............93
description ................................92
disposal ......................................96
driver air bag ............................94
indicator light ......................10,95
operation ...................................94
passenger air bag .....................94
passenger deactivation switch...96
Air cleaner filter .......................212
Air conditioning ..........................24
Ambulance packages ....................3
Automatic transmission ............116
driving an automatic
overdrive .................................117
fluid, refill capacities ..............212
fluid, specification ..................217
Axle
lubricant specifications ..........217
refill capacities ........................212
traction lok ..............................115
Battery .......................................187
acid, treating emergencies .....187
charging system warning light...12
jumping a disabled battery ....163
maintenance-free ....................187
replacement, specifications ...212
servicing ..................................187
voltage gauge ............................16
Brakes ........................................112
anti-lock .....................112,113,114
anti-lock brake system (ABS)
warning light ......................11,113
brake warning light ..................11
fluid, checking and adding ....175
fluid, refill capacities ..............212
fluid, specifications ..........215,217
lubricant specifications ...215,217
parking ....................................114
shift interlock ..........................116Break-in period .............................2
Capacities for refilling fluids ....212
CD changer .................................62
Child safety restraints ..............101
child safety belts ....................101
child safety seats ....................102
Child safety seats ......................102
attaching with tether straps ..106
built-in child seat ...................102
in front seat ............................103
in rear seat ..............................103
tether anchorage hardware ...106
Cleaning your vehicle ...............208
engine compartment ..............209
exterior ....................................209
exterior lamps .........................210
instrument panel ....................210
interior .....................................210
plastic parts ............................210
safety belts ..............................211
washing ....................................208
waxing .....................................209
wheels ......................................209
wiper blades ............................210
Clock .............................33,39,49,59
Clutch
fluid ..........................................176
operation while driving ..........119
recommended shift speeds ....120
Compass, electronic ....................19
calibration .................................21
set zone adjustment .................20
Console ........................................76
Controls
power seat .................................83
Coolant ...............................178,180
checking and adding ..............178
refill capacities .................180,212
specifications ...................215,217
Customer Assistance ................223
Ford accessories for your
vehicle .....................................230
Index
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GAWR
(Gross Axle Weight Rating) .....132
calculating ...............................134
definition .................................132
driving with a heavy load ......132
location ....................................132
GVWR (Gross Vehicle
Weight Rating) ..........................132
calculating ........................132,134
definition .................................132
driving with a heavy load ......132
location ....................................132
Hazard flashers .........................144
Headlamps ...................................22
aiming ......................................208
daytime running lights .............22
flash to pass .........................23,73
high beam .......................12,22,72
turning on and off ....................22
warning chime ..........................13
Heating ........................................24
heater only system ...................24
heating and air
conditioning system .................26
Hood ..........................................171
Ignition .......................................217
positions of the ignition ...........66
removing the key ....................124
Infant seats (see Safety seats)...102
Inspection/maintenance
(I/M) testing ..............................203
Instrument panel
cleaning ...................................210
lighting up panel and interior....23
location of components ..............8
Jump-starting your vehicle ......163
Keys
key in ignition chime ...............13
positions of the ignition ...........66
Lamps
autolamp system .....................203
cargo lamps ...............................23daytime running light ...............22
headlamps .................................22
headlamps, flash to pass .....23,73
instrument panel, dimming .....23
replacing
bulbs ............203,204,205,206,207
Lane change indicator
(see Turn signal) ........................66
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) .....11,113
brake ..........................................11
charging system ........................12
check coolant ............................13
door ajar ....................................13
engine oil pressure ...................13
high beam .................................12
low fuel ........................................8
safety belt .................................11
service engine soon .................8,9
turn signal indicator .................12
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Lubricant specifications ....215,217
Lumbar support, seats ...............84
Manual transmission .................119
fluid capacities ........................212
lubricant specifications ..........217
Message center ...........................17
english/metric button ...............17
menu button .............................18
Mirrors
fold away ...................................76
side view mirrors (power) .......75
Motorcraft parts .................198,212
Octane rating ............................196
Odometer .....................................15
Overdrive .....................................73
Panic alarm feature,
remote entry system ..................78
Index
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Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Engine oil (includes
filter change)5.7L (6.0 quarts). Use Motorcraft 5W30 Super
Premium Motor Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label inside of
driver’s door
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Power steering fluid
capacityFill to line on reservoir. Use Motorcraft
MERCONAT F.
Manual transmission-5-
speed3.2L (3.4 quarts). Use Synthetic MERCON
AT F.
Manual transmission-6-
speed5.5L (5.8 quarts). Use Motorcraft MERCON
AT F.
Automatic
transmission fluid
capacity
1(with 20
plate oil-to-air cooler)16.1L (17.1 quarts). Use Motorcraft MERCON
AT F.
2
Automatic
transmission fluid
capacity
1(with 26
plate oil-to-air cooler)16.7L (17.7 quarts). Use Motorcraft MERCON
AT F.
2
1
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with in-tank cooler. The
transmission fluid level should be set by the indication on the dipstick.
Filling station information
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