engine FORD F350 2004 Workshop Manual

F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x4 with automatic transmission
5.4L 3.73 13500 (6123) 6500 (2948)
5.4L 4.10 15000 (6804) 8000 (3629)
6.8L 3.73 17000 (7711) 9800 (4445)
F-350 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
6.8L 3.73 16500 (7484) 9400 (4264)
6.8L 4.30 20000 (9072) 12900 (5851)
4x2 with automatic transmission
6.8L 3.73 17000 (7711) 9900 (4491)
6.8L 4.30 20000 (9072) 12900 (5851)
4x4 with manual transmission
6.8L 3.73 16500 (7484) 9000 (4082)
6.8L 4.30 20000 (9072) 12500 (5670)
4x4 with automatic transmission
6.8L 3.73 17000 (7711) 9500 (4309)
6.8L 4.30 20000 (9072) 12500 (5670)
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F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
5.4L 3.73 13500 (6123) 6700 (3039)
5.4L 4.10 15000 (6804) 8200 (3719)
6.8L 3.73 16500 (7484) 9500 (4309)
4x2 with automatic transmission
5.4L 3.73 13500 (6123) 6700 (3039)
5.4L 4.10 15000 (6804) 8200 (3719)
6.8L 3.73 17000 (7711) 10100 (4580)
4x4 with manual transmission
5.4L 3.73 13500 (6123) 6200 (2812)
5.4L 4.10 15000 (6804) 7700 (3493)
6.8L 3.73 16500 (7484) 9100 (4128)
4x4 with automatic transmission
5.4L 3.73 13500 (6123) 6300 (2858)
5.4L 4.10 15000 (6804) 7800 (3538)
6.8L 3.73 17000 (7711) 9600 (4354)
F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
6.8L 3.73 16500 (7484) 9200 (4173)
6.8L 4.30 20000 (9072) 12700 (5761)
4x2 with automatic transmission
6.8L 3.73 17000 (7711) 9700 (4400)
6.8L 4.30 20000 (9072) 12700 (5761)
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F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x4 with manual transmission
6.8L 3.73 16500 (7484) 8700 (3946)
6.8L 4.30 20000 (9072) 12200 (5534)
4x4 with automatic transmission
6.8L 3.73 17000 (7711) 9200 (4172)
6.8L 4.30 20000 (9072) 12200 (5532)
F-450 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
6.8L All 22000 (9979) 14500 (6577)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 16600 (7530)
6.8L 5.38 26000 (11793) 18600 (8437)
4x4 with manual transmission
6.8L All 22000 (9979) 14200 (6441)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 16300 (7394)
6.8L 5.38 26000 (11793) 18300 (8301)
F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
6.8L All 22000 (9979) 14200 (6441)
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F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 16200 (7348)
6.8L 5.38 26000 (11793) 18200 (8255)
4x4 with manual transmission
6.8L All 22000 (9979) 13800 (6260)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 15800 (7167)
6.8L 5.38 26000 (11793) 17800 (8074)
F-450 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with manual transmission
6.8L All 22000 (9979) 14000 (6350)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 16000 (7257)
6.8L 5.38 26000 (11793) 18000 (8165)
4x4 with manual transmission
6.8L All 22000 (9979) 13700 (6214)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 15700 (7121)
6.8L 5.38 26000 (11793) 17700 (8029)
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F-550 Regular Cab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 16500 (7484)
6.8L 5.38 26000 (11793) 18500 (8391)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 16200 (7348)
6.8L 5.38 26000 (11793) 18200 (8255)
F-550 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 16200 (7348)
6.8L 5.38 26000 (11793) 18200 (8255)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 15700 (7121)
6.8L 5.38 26000 (11793) 17700 (8029)
F-550 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel
Towing)
Engine Rear axle
ratioMaximum GCWR -
lbs. (kg)Maximum
trailer weight -
lbs. (kg)
4x2 with automatic transmission
6.8L 4.88 24000 (10886) 15900 (7212)
6.8L 5.38 26000 (11793) 17900 (8119)
4x4 with automatic transmission
6.8L 4.88 24000 (10886) 15600 (7076)
6.8L 5.38 26000 (11793) 17600 (7983)
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•Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
type (All-Season or All-Terrain) or is from a different manufacturer
other than the road tires on your vehicle, your spare tire is considered
“temporary”. Consult information on the spare tire label for limitations
when using.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to yourScheduled Maintenance Guide
for more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
•After you have traveled 50 miles (80 km), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
•To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park)
(automatic transmission) or N (Neutral) (manual transmissions).
•Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval,
•Do not allow the static water level to rise above the bottom edge of
the rear bumper.
•Do not allow waves to break higher than 6 inches (15 cm) above the
bottom edge of the rear bumper.
•Disconnect the trailer tow electrical connector to prevent blown fuses
caused by water entering into your trailer’s electrical wiring.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants any time the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
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•The Total Accessory Reserve Capacity (TARC) is shown on the lower
right side of the vehicle’s Safety Certification Label. This applies to
Ford-completed vehicles of 10,000 lb. GVWR or less. This is the
weight of permanently-attached auxiliary equipment, such as
snowplow frame-mounting hardware, that can be added to the vehicle
and satisfy Ford compliance certification to FMVSS. Exceeding this
weight may require the auxiliary equipment installer additional safety
certification responsibility. The Front Accessory Reserve Capacity
(FARC) is added for customer convenience.
•Rear ballast weight behind the rear axle may be required to prevent
exceeding the FGAWR, and provide front-to-rear weight balance for
proper braking and steering.
•Front wheel toe may require re-adjustment to prevent premature
uneven tire wear. Specifications are found in the FordWorkshop
Manual.
•Headlight aim may require re-adjustment.
•The tire air pressures recommended for general driving are found on
the vehicle’s Safety Certification Label. The maximum cold inflation
pressure for the tire and associated load rating is imprinted on the tire
sidewall. Tire air pressure may require re-adjustment within these
pressure limits to accommodate the additional weight of the snowplow
installation.
•Federal and some local regulations require additional exterior lamps
for snowplow-equipped vehicles. Consult your dealer for additional
information.
Operating the vehicle with the snowplow attached
Do not use your vehicle for snow removal until it has been driven at
least 500 miles (800 km).
The attached snowplow blade restricts airflow to the radiator, and may
cause the engine to run at a higher temperature:
•If you are driving more than 15 miles (24 km) where outside air
temperatures are above freezing, then angle the plow blade to full left
or right to maximize airflow to the radiator.
•If you are driving less than 15 miles (24 km) at speeds up to 40 mph
(64 km/h) in cold weather you will not need to adjust blade position
Follow the severe duty schedule in yourScheduled Maintenance Guide
for engine oil and transmission fluid change intervals.
Snowplowing with your air bag-equipped vehicle
Your vehicle is equipped with a driver and passenger air bag
Supplemental Restraint System (SRS) The SRS is designed to activate in
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certain frontal and offset frontal collisions when the vehicle sustains
sufficient longitudinal deceleration.
Careless or high speed driving while plowing snow which results in
sufficient vehicle decelerations can deploy the air bag. Such driving also
increases the risk of accidents.
All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag
supplemental restraint system (SRS) is provided.
Never remove or defeat the“tripping mechanisms”designed into the
snow removal equipment by its manufacturer. Doing so may cause
damage to the vehicle and the snow removal equipment as well as
possible air bag deployment.
Do not attempt to service, repair, or modify the air bag
supplemental restraint system (SRS) or its fuses. See your Ford
or Lincoln Mercury dealer.
Additional equipment such as snowplow equipment may effect
the performance of the air bag sensors increasing the risk of
injury. Please refer to theBody Builders Layout Bookfor instructions
about the appropriate installation of additional equipment.
Transmission operation while plowing
•Shift transfer case to 4x4 LOW (4WD Low) when plowing in small
areas at speeds below 5 mph (8 km/h).
•Shift transfer case to 4x4 HIGH (4WD High) when plowing larger
areas or light snow at higher speeds. Do not exceed 15 mph (24
km/h).
•Do not shift the transmission from a forward gear to R (Reverse) until
the engine is at idle and the wheels are stopped.
•If the vehicle is stuck, shift the transmission in a steady motion
between forward and reverse gears. Do not rock the vehicle for more
than a few minutes. The transmission and tires may be damaged or
the engine can overheat.
Do not rock the vehicle if the engine is not at normal operating
temperature. Do not rock the vehicle for more than a minute. The
transmission and tires may be damaged or the engine may
overheat.
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Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is in
any position or if the key is not in
the ignition.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
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To remove a fuse use the fuse puller
tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 15A* Adjustable pedals
2—Not used
3—Not used
4 20A* Power point - instrument panel
5—Not used
6 20A* Trailer tow turn/stop relay
7 30A* High beam headlamps/Flash to
pass
8 15A* Backup lamps (Diesel engine
only)
9 20A* Heated mirrors
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