brake FORD F53 2017 Repair Manual

•
Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment.
Interest Free Finance Options
Just a 10% down payment will provide you
with an affordable, no interest, no fee
payment program allowing you all the
security and benefits Ford ESP has to offer
while paying over time. You are
pre-approved with no credit check or
hassles. To learn more, call our Ford
Protect Extended Service Plan specialists
at 800-367-3377.
Ford Protect Extended Service Plan
P.O. Box 321067
Detroit, MI 48232
Ford Protect (CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Extended
Service Plan. Ford Extended Service Plan
is the only service contract backed by Ford
Motor Company of Canada, Limited.
Depending on the plan you purchase, Ford
Extended Service Plan provides benefits
such as:
• Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits. There are several Ford Extended Service
Plans available in various time, distance
and deductible combinations. Each plan
is tailored to fit your own driving needs,
including reimbursement for towing and
rental. When you purchase Ford Extended
Service Plan, you receive added
peace-of-mind protection throughout
Canada, the United States and Mexico,
provided by a network of participating
authorized Ford Motor Company dealers.
Note:
Repairs performed outside of
Canada, the United States and Mexico are
not eligible for Ford Extended Service Plan
coverage.
This information is subject to change. For
more information, visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Extended Service Plan that is right for
you.
135
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Ford Protect

Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
NORMAL SCHEDULED MAINTENANCE Every 7500 miles (12000 km) or six months (whichever comes first)
Change engine oil and filter.
Rotate tires *
, inspect tire wear and measure tread depth.
Inspect wheels and related components for abnormal noise, wear, looseness or drag.
Perform multi-point inspection (recommended).
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Every 15000 miles (24000 km) or 12 months (whichever comes first)
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect steering linkage, ball joints, suspension, tie-rod ends, drive shaft and U-joints.
Lubricate if equipped with grease fittings. Other maintenance items
Replace engine air filter.
Every 30000 miles (48000
km)
Change automatic transmission fluid. Consult dealer for
requirements.
Every 60000 miles (96000
km) Replace front wheel bearing grease and grease seal if non-
sealed bearings are used.
Replace spark plugs.
Every 97,500 miles (157000
km)
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
If you operate your vehicle primarily in any
of the following conditions, you need to perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician. Towing a trailer or using a car-top carrier
Inspect U-joints.
Inspect frequently, service
as required
See axle maintenance items under
Exceptions.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Every 5000 miles (8000
km)
Rotate tires*
, inspect tires for wear and measure tread
depth.
Change engine oil and filter.
Every 5000 miles (8000
km) or six months
Inspect U-joints.
Replace front wheel bearing grease and grease seals if
non-sealed bearings are used.
Every 30000 miles (48000
km)
Replace spark plugs.
Every 60000 miles (96000
km)
* Vehicles equipped with dual rear wheels should rotate the front wheels when specified;
rear wheels only if unusual wear is noted. Extensive idling or low-speed driving for long distances, as in heavy commercial use
(such as delivery, taxi, patrol car or livery)
Inspect brake system.
Every 5000 miles (8000
km)
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires*
, inspect tires for wear and measure tread
depth.
Inspect U-joints.
Every 5000 miles (8000
km) or six months
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

A
About This Manual...........................................3
ABS See: Brakes............................................................. 36
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 36
Accessories See: Replacement Parts
Recommendation.............................................. 6
Adjusting the Steering Wheel
....................10
Air Filter See: Changing the Engine Air Filter.............100
Appendices.....................................................154
Audible Warnings and Indicators
..............18
Fail-Safe Cooling Warning Chime.................. 18
Headlamps On Warning Chime....................... 18
Key in Ignition Warning Chime......................... 18
Parking Brake On Warning Chime................... 18
Shift to Park Warning Chime............................ 18
Automatic Transmission.............................33 Brake-Shift Interlock........................................... 35
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 35
Understanding the Positions of Your Automatic Transmission............................... 33
Automatic Transmission Fluid Check...............................................................93
Adjusting automatic transmission fluid levels.................................................................... 95
Automatic transmission fluid filter................95
Correct fluid level................................................. 94
High fluid level....................................................... 95
Low fluid level....................................................... 94
B
Battery See: Changing the 12V Battery....................... 98
Brake Fluid Check
..........................................95
Hydroboost............................................................ 96
Hydromax............................................................... 95
Brakes.................................................................36 General Information............................................ 36
Breaking-In........................................................51 C
California Proposition 65
...............................5
Capacities and Specifications.................129 Specifications...................................................... 130
Car Wash See: Cleaning the Exterior................................ 101
Changing a Fuse
.............................................83
Fuses........................................................................\
. 83
Changing a Road Wheel
.............................121
Dissimilar Spare Wheel and Tire Assembly
Information........................................................ 121
Tire Change Procedure..................................... 122
Changing the 12V Battery...........................98 Battery relearn...................................................... 99
Changing the Engine Air Filter.................100
Cleaning the Alloy Wheels
........................102
Cleaning the Engine.....................................102
Cleaning the Exterior....................................101 Exterior Chrome Parts....................................... 101
Exterior Plastic Parts.......................................... 101
Stripes or Graphics............................................. 101
Underbody............................................................ 102
Under Hood.......................................................... 102
Coolant Check See: Engine Coolant Check.............................. 89
Cruise Control
...................................................10
Principle of Operation........................................ 38
Cruise control See: Using Cruise Control................................. 38
Customer Assistance
...................................58
D
Daytime Running Lamps
..............................13
Direction Indicators.........................................13
Driving Hints......................................................51
Driving Through Water
..................................52
DRL See: Daytime Running Lamps.......................... 13
E
Economical Driving
.........................................51
Emission Control System...........................30
On-Board Diagnostics (OBD-II)...................... 31
Readiness for Inspection and Maintenance (I/M) Testing...................................................... 31
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index

Engine Block Heater......................................25
Using the Engine Block Heater........................ 25
Engine Coolant Check..................................89
Adding Engine Coolant...................................... 90
Coolant Change.................................................... 92
Engine Coolant Temperature Management.................................................... 93
Fail-Safe Cooling.................................................. 92
Recycled Coolant.................................................. 91
Severe Climates..................................................... 91
Engine Oil Check............................................88 Adding Engine Oil................................................ 88
Engine Oil Dipstick
........................................88
Engine Specifications..................................125
Drivebelt Routing................................................ 125
Environment.......................................................9
Essential Towing Checks............................48 Before Towing a Trailer...................................... 49
Hitches..................................................................... 48
Launching or Retrieving a Boat or Personal Watercraft (PWC).......................................... 50
Safety Chains........................................................ 48
Trailer Brakes......................................................... 49
Trailer Lamps......................................................... 49
When Towing a Trailer........................................ 49
Export Unique Options
...................................7
F
Ford Credit...........................................................5 US Only....................................................................... 5
Ford Protect....................................................134 Ford Protect (CANADA ONLY)...................... 135
Ford Protect (U.S. Only)................................... 134
Fuel and Refueling.........................................26
Fuel Consumption
.........................................29
Calculating Fuel Economy................................ 29
Filling the Fuel Tank............................................ 29
Fuel Filter
..........................................................98
Fuel Quality.......................................................27
Choosing the Right Fuel..................................... 27
Fuses...................................................................65
Fuse Specification Chart
.............................65
Diode and Relay Module.................................... 75
F53 Passenger Compartment Fuse Panel..................................................................... 77
F53 Power Distribution Box.............................. 65G
Gauges
................................................................14
Engine Coolant Temperature Gauge.............15
Engine Oil Pressure Gauge................................. 15
Fuel Gauge............................................................... 15
Speedometer.......................................................... 15
Transmission Fluid Temperature Gauge.................................................................... 15
General Maintenance Information
........136
Multi-point Inspection...................................... 138
Owner Checks and Services........................... 137
Protecting Your Investment............................ 136
Why Maintain Your Vehicle?.......................... 136
Why Maintain Your Vehicle at Your Dealership?...................................................... 136
Getting Assistance Outside the U.S. and Canada.............................................................61
Getting the Services You Need
.................58
Away From Home................................................ 58
H
Handbrake See: Parking Brake................................................ 37
Hazard Warning Flashers............................54
Hints on Driving With Anti-Lock Brakes..............................................................36
I
Ignition Switch
.................................................23
In California (U.S. Only)...............................59
Information Displays
......................................19
General Information............................................. 19
Information Messages
.................................20
Engine........................................................................\
21
Maintenance........................................................... 22
Transmission.......................................................... 22
Instrument Cluster
..........................................14
Instrument Lighting Dimmer.......................12
Introduction........................................................3
J
Jump Starting the Vehicle...........................54 Connecting the Jumper Cables....................... 55
Jump Starting........................................................ 56
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index

Preparing Your Vehicle.......................................
55
Removing the Jumper Cables......................... 56
L
Lighting Control................................................12 Headlamp Flasher................................................. 12
High Beams............................................................. 12
Lighting................................................................12
Load Carrying..................................................39
Load Limit.........................................................39
Vehicle Loading - with and without a
Trailer................................................................... 39
Lug Nuts See: Changing a Road Wheel.......................... 121
M
Maintenance....................................................85 General Information............................................ 85
Message Center See: Information Displays.................................. 19
Mobile Communications Equipment.........7
Motorcraft Parts
............................................125
N
Normal Scheduled Maintenance...........139
O
Oil Change Indicator Reset........................89 Resetting the Oil Life Monitoring
System................................................................ 89
Oil Check See: Engine Oil Check........................................ 88
Ordering Additional Owner's Literature........................................................62
Obtaining a French Owner ’s Manual............63
P
Parking Brake
...................................................37
Perchlorate..........................................................5
Power Steering Fluid Check.......................97 Steering linkage lubrication points................97
Protecting the Environment
.........................9 R
Recommended Towing Weights
..............46
Reduced Engine Performance...................51
Refueling............................................................27 Fuel Filler Cap........................................................ 28
Replacement Parts Recommendation.........................................6
Collision Repairs...................................................... 6
Scheduled Maintenance and Mechanical Repairs................................................................... 6
Warranty on Replacement Parts...................... 6
Reporting Safety Defects (Canada Only)................................................................63
Reporting Safety Defects (U.S. Only)................................................................63
Roadside Assistance
.....................................53
Vehicles Sold in Canada: Getting Roadside
Assistance.......................................................... 53
Vehicles Sold in Canada: Roadside Assistance Program Coverage................... 54
Vehicles Sold in Canada: Using Roadside Assistance .......................................................... 54
Vehicles Sold in the United States: Getting Roadside Assistance...................................... 53
Vehicles Sold in the United States: Using Roadside Assistance...................................... 53
Roadside Emergencies
................................53
Running-In See: Breaking-In..................................................... 51
Running Out of Fuel.......................................27
S
Safety Precautions........................................26
Scheduled Maintenance Record
............143
Scheduled Maintenance............................136
Snow Chains See: Using Snow Chains.................................. 120
Special Notices
.................................................6
New Vehicle Limited Warranty.......................... 6
On Board Diagnostics Data Link Connector
.............................................................. 7
Special Instructions............................................... 6
Special Operating Conditions Scheduled Maintenance.................................................141
Exceptions............................................................. 142
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Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index

Speed Control
See: Cruise Control.............................................. 38
Starter Switch See: Ignition Switch............................................. 23
Starting a Gasoline Engine.........................23 Failure to Start....................................................... 24
Guarding Against Exhaust Fumes.................24
Important Ventilating Information................24
Stopping the Engine When Your Vehicle is Moving................................................................. 24
Stopping the Engine When Your Vehicle is Stationary........................................................... 24
Starting and Stopping the Engine............23 General Information............................................ 23
Steering Wheel................................................10
Symbols Glossary.............................................3
T
Technical Specifications See: Capacities and Specifications.............125
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).........................60
Tire Care
...........................................................105
Glossary of Tire Terminology......................... 106
Information About Uniform Tire Quality Grading.............................................................. 105
Information Contained on the Tire Sidewall............................................................. 107
Temperature A B C............................................ 106
Traction AA A B C............................................... 105
Treadwear............................................................. 105
Tires See: Wheels and Tires...................................... 105
Towing a Trailer...............................................45 Load Placement................................................... 45
Towing the Vehicle on Four Wheels.......50 Emergency Towing.............................................. 50
Towing................................................................45
Transmission Code Designation.............128
Transmission....................................................33
Transmission See: Transmission................................................ 33
Transporting the Vehicle
.............................56
Type Approvals.............................................154
RF Certification Logos for Tire Pressure
Monitoring Sensor(s)................................... 154U
Under Hood Overview - Commercial
Chassis............................................................86
Under Hood Overview - Motorhome Chassis............................................................87
Using Cruise Control.....................................38 Switching Cruise Control Off........................... 38
Switching Cruise Control On............................ 38
Using Snow Chains
......................................120
Utilizing the Mediation/Arbitration Program (Canada Only)............................61
V
Vehicle Care.....................................................101 General Information........................................... 101
Vehicle Certification Label.........................127
Vehicle Identification Number
.................127
Vehicle Storage.............................................103 Battery.................................................................... 103
Body........................................................................\
103
Brakes..................................................................... 104
Cooling system.................................................... 103
Engine..................................................................... 103
Fuel system.......................................................... 103
General................................................................... 103
Miscellaneous...................................................... 104
Removing Vehicle From Storage.................. 104
Tires........................................................................\
. 104
VIN See: Vehicle Identification Number..............127
W
Warning Lamps and Indicators..................16 Anti-Lock Braking System................................. 16
Battery....................................................................... 16
Brake Reserve System......................................... 17
Brake System.......................................................... 17
Cruise Control.......................................................... 17
Direction Indicator................................................. 17
Electronic Throttle Control................................. 17
Fasten Safety Belt................................................. 17
High Beam................................................................ 17
Service Engine Soon............................................. 17
Transmission Tow/Haul...................................... 18
160
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index