air filter FORD F650 2000 10.G Owners Manual

Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Introduction
5

the anti-lock brake system is disabled and normal braking is still effective
unless the brake warning light also remains illuminated.
Wait to start
Indicates the air intake heater is in
operation and special starting
procedures are required. Refer to
theStartingchapter.
If equipped with an air
intake heater, DO NOT use
ether or any other starting fluids.
The use of starting fluids (ether)
in an engine equipped with an air
intake heater could result in
damage and/or personal injury.
Water in fuel (if equipped)
During refueling it is possible for
water-contaminated diesel fuel to be
pumped into your fuel tank. Your
vehicle fuel system is equipped with
a fuel filter/water separator to
remove water from the fuel. The
water in fuel indicator light
illuminates when the fuel
filter/water separator has a
significant quantity of water, or when the ignition key is switched to the
START position. If the light illuminates when the engine is running, stop
the vehicle as soon as safely possible, shut off the engine and drain the
filter bowl. Allowing water to stay in the system could result in extensive
damage to, or failure of, the fuel injection system.
To drain the fuel filter/water separator (refer toMaintenance and Care
section for procedure). Rotate the valve at the bottom of the filter
assembly allowing water to drain from the system. Close the valve upon
completion.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
WAIT
TO
START
WATER
IN
FUEL
Instrumentation
13

Engine oil and filter recommendations—Cummins B and Caterpillar
3126 B engines
Refer to the appropriate engine operator’s manual for information on the
engine oil.
Engine oil and filter recommendations—7.3L Power Stroke engine
To help achieve proper engine performance and durability, it is important
that you:
•Use only engine lubricating oils and oil filters of the proper quality.
•Change the engine oil and filterno laterthan the recommended
service interval. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the engine oil and filter.
•Change your engine oil and filter more frequently if your vehicle
operation includes extended periods of idling or low-speed operation,
driving for a long time in cold temperatures or short driving distances.
Diesel engines require specially formulated oil to resist contamination.
Proper quality oils also provide maximum efficiency of the crankcase
ventilation system which reduces air pollution.
Use Motorcraft motor oil or an equivalent oil meeting Ford specification
WSS-M2C171–B or API service category designation CH-4/SJ. Do not use
oils labeled with only one of the category designations SG, SH, SJ, CE,
CF-4, CH-4 or CG-4, as they could cause engine damage.
Diesel engine oils with improved fuel economy properties (energy
conserving) are currently available. If you use an energy conserving oil,
be sure it meets Ford specification WSS-M2C171–B or API service
category designation CH-4/SJ and is of the proper viscosity grade for the
temperature range in which you expect to operate your vehicle. Some
energy conserving oils do not meet the requirements necessary for your
diesel engine.
Maintenance and care
129

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
AIR FILTER
When to service
Your vehicle is equipped with an air filter restriction gauge to determine
when to replace the air filter element. It is not possible to determine the
need for service by visually inspecting the air filter.
When the yellow indicator on the air
filter restriction indicator reaches
the red line, the air filter element
should be replaced.
Each time the air filter element is
replaced, reset the air filter
restriction indicator by pressing the
red button.
Maintenance and care
142

Servicing the air filter
Your vehicle is equipped with a dry-type air cleaner element. When the
yellow indicator on the air filter restriction indicator reaches the red line
the air filter element should be replaced.
•7.3L Power Stroke engine
•Cummins B engine
Maintenance and care
143

•Caterpillar 3126 B engine
Replace the air filter element using the following procedure:
1. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
2. Open the hood. Protect yourself from engine heat.
3. Push in and turn the latches that retain the air filter housing cover
counterclockwise 90 degrees, then carefully remove the cover.
4. Carefully remove the air filter element.Use caution to keep dirt
and debris from falling into the engine.A twisting rocking motion
may be needed to break the seal between the filter element and the filter
housing.
Maintenance and care
144

•If your vehicle is equipped
with the 7.3L Power Stroke
engine,it will be necessary to
remove the air filter element from
the filter housing by moving the
exposed end of the filter element
down and to the rear of the
vehicle, then lifting the other end
of the filter element up and out
of the engine compartment.
•If your vehicle is equipped with the Cummins B engine,a
secondary air filter is located the bottom of the air filter housing to
keep dirt and debris from falling into the engine when the air filter
element is being removed. This secondary filter needs to be replaced
only after the primary air filter element has been replaced several
times. If necessary replace the secondary air filter.
5. Reach inside the air filter housing and clean the outlet tube where it
extends into the housing. Be sure not to damage the tube because the
air filter element seals around this surface.
6. Check to be sure that the drain hole in the air filter housing is open
and clear of any dirt and debris.
7. Check to be sure the new air filter element is not damaged, then
install it. Make sure there is a tight seal (apply pressure at the outer rim
of the element, not the flexible center).
8. Align the air filter cover latches with the holes in the air filter housing
and install the cover.
9. Push in on the cover latches, then turn the latches clockwise 90
degrees. Make sure that all air filter cover latches are fully engaged.
Maintenance and care
145

10. Reset the air filter restriction indicator.
11. Inspect the air induction system for loose fitting, damaged or missing
components and repair as necessary.
WINDSHIELD WIPER BLADES
Check the wiper blades at least twice a year or when they seem less
effective. Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper blades.
Checking the wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
Changing the wiper blades
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
Maintenance and care
146

Installation
The engine will not run properly if the fuel filter is not installed
in housing.
1. Apply a coating of clean diesel fuel to the new bevel gasket and install
it onto the fuel filter housing.
2. Install the new fuel filter element onto the cap. Place the new fuel
filter element and cap into the fuel filter housing. Allow fuel to soak into
the fuel filter element.
3. Tighten cap onto the fuel filter housing until cap contacts the housing.
4. Start the engine and check for fuel leaks.
After changing the fuel filter, the engine will purge the trapped air as it
runs. Engine may run roughly and smoke until the air is completely
eliminated.
Fuel filter replacement—Cummins B engine
Refer to your engine operator’s manual for service intervals and
procedures.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).
The advertised fuel capacity of the fuel tank(s) on your vehicle is equal
to the rated refill capacity of the fuel tank(s) as listed inFuel Tank
Capacitiesin theCapacities and Specificationschapter. The
advertised capacity is the amount of the Indicated Capacity and the
Empty Reserve combined. Indicated Capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty Reserve is the small amount of usable fuel remaining in
the fuel tank after the fuel gauge indicates empty.
Maintenance and care
157

SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Scheduled maintenance beyond 160 930 km (100 000 miles) should be
continued as before 160 930 km (100 000 miles).
SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 16 km (ten miles) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go“rush hour”traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (max. GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 8 000 km (5 000
miles) or 125 hours of engine service.
•If operating in severe dust conditions, replace the air cleaner filter
more often than regular intervals as determined by the air filter
restriction indicator. Make sure that the air filter restriction indicator
is in good working order.
•Lube the manual transmission and the rear axle every 48 279 km
(30 000 miles) or 6 months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
General maintenance information
179