engine coolant FORD F650 2001 10.G User Guide

Adding and replacing engine coolant-7.3L Power Stroke Cummins
B and Caterpillar 3126 B engines
Refer to the Scheduled Maintenance Guide for service intervals of the
engine cooling system.
Use Ford Premium Engine Coolant E2FZ-19549±AA (in Canada,
MotorcraftCXC-10 ) or a premium engine coolant that meets Ford
specification ESE-M97B44±A. Do not use alcohol or methanol antifreeze.
The use of an improper coolant may cause cooling system and/or engine
damage and may void the warranty of your vehicle's engine cooling
system.
A mixture of 50% engine coolant concentrate and 50% water (50/50
ratio) is recommended to maintain best overall cooling system
performance. A 60/40 antifreeze to water ratio is acceptable for
extremely cold climates, but the coolant and water mixture must be
returned to a 50/50 ratio at the end of the winter season. To avoid
damaging the cooling system and engine, the coolant and water mixture
should never exceed a 60/40 antifreeze to water ratio.
Operating the engine with insufficient coolant can cause severe
cooling system and engine damage.
When refilling the engine cooling system as part of regular maintenance
or due to service, adhere to the following instructions:
1. Drain and flush the cooling system to remove dirt deposits, oil and
rust particles. Always dispose of used automotive fluids following your
community's standards.
2. Fill the coolant reservoir with the specified coolant and water mixture
until the level stabilizes within the cold fill range.
3. Reinstall the coolant reservoir cap.
4. Start and idle the engine until the upper radiator hose is warm
(approximately 10±15 minutes). If the hose does not get warm, repeat
this step at a higher engine speed.
5. Once the hose is warm, shut the engine off.
6. Cautiously remove the coolant reservoir cap as previously described,
and add the specified coolant and water mixture until the level stabilizes
within the cold fill range of the coolant reservoir.
7. Reinstall the engine coolant reservoir cap.
Maintenance and care
167

Adding and replacing engine coolant-Caterpillar 3126 B engine
Refer to the engine operator's manual for additional engine cooling
system information.
FAN CLUTCHES
Your vehicle's cooling system is equipped with a viscous variable speed
fan clutch.
²The fan clutch helps control cooling, increase performance, improve
fuel economy and reduce noise.
²The fan clutch is controlled by bimetallic spring sensors. Do not
tamper with these sensors as this may change their calibration or keep
the fan clutch from operating at all.
Stay clear of the fan/fan area while the engine is running or
possible personal injury may occur.
CHECKING AND ADDING POWER STEERING FLUID
Checking power steering fluid level
Check the power steering fluid level using the following procedure. Refer
to the scheduled maintenance guide for the recommended service
intervals. If adding fluid is necessary, use only MERCONtAT F.
1. Set the parking brake, shift into N
(Neutral) (automatic transmission)
or 1 (First) (manual transmission)
and turn the engine off.
2. Open the hood.
3. Clean the top of the power
steering fluid reservoir.
4. Remove the dipstick from the
reservoir and wipe the dipstick clean.
Maintenance and care
168

ENGINE COOLANT AND OIL REFILL CAPACITIES
Engine Engine coolant
(approximate capacity)Engine oil
(approximate capacity)
Caterpillar 3126 B 23.7L (25.0 quarts)
1
Cummins B 5.9L 23.1L (24.4 quarts)1
Power Stroke 7.3L 18.0L (19.0 quarts) 18.0L (19.0 quarts)2
1Refer to the engine operator's manual for engine oil refill capacities.2Engine oil and filter change.
POWER STEERING FLUID CAPACITIES
GVWR Axle application System capacity
11 794/13 608 kg
(26 000/30 000 lb.)3 856/4 082 kg
(8 000/9 000 lb.)4.3L (4.5 quarts)
14 969 kg (33 000 lb.) 5 443 kg (12 000 lb.) 4.5L (4.7 quarts)
TRANSMISSION REFILL CAPACITIES
Type and make Approximate capacity
5-speed (Eaton FS-4205A)1, 25.4L (5.75 quarts)
5-speed (Eaton FS-5205A)1, 25.9L (6.25 quarts)
6-speed (Eaton FS-5306A and
FS-6306A)
1, 29.2L (9.75 quarts)
7-speed (Spicer ES52-7B and
ES066-7B)
1, 210.4L (11.0 quarts)
Allison AT-545
318.9L (20.0 quarts)
2000/2400 Series-Standard sump 10.0L (10.6 quarts)4
2000/2400 Series-Shallow sump 7.0L (7.4 quarts)5
MD series327.4L (29.0 quarts)
1Quantity shown is nominal; fluid level should be at lower edge of fill hole.2Fill plug is located on the right side of the transmission and the drain plug
on the rear of the transmission.
3Fluid level should be checked by your dealer or a qualified service
technician.
4Approximate quantites only, does not include external lines and cooler hose.5Approximate quantites only, does not include external lines and cooler hose.
Capacities and specifications
200

Item Ford Part NameFord Part
NumberFord
Specification
Engine coolant
-7.3L Power
StrokeFord Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Engine coolant
-Caterpillar 3126
B engine and
Cummins B
engineRefer to the engine operator's manual.
Power steering Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Refer to your scheduled maintenance guide to determine the correct
service interval for the lubricant which you are using.
2Ford Motor Company currently does not offer a SAE 50 Motor oil.
3Ford Motor Company currently does not offer a synthetic based
lubricant for this viscosity grade. Select the correct SAE viscosity grade
lubricant and API service category for your vehicle's operating
conditions.
4Refer toEngine oil and filter recommendations±7.3L Power Stroke
enginein theMaintenance and carechapter to select the correct SAE
viscosity grade and API service category for your vehicle's operating
conditions.
Capacities and specifications
204

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General maintenance information
214

Check every oil
changeOil change
intervals are as
follows:
Powerstroke - 10 000;
Caterpillar - 15 000;
Cummins - 15 000
(refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from
the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and
splines when equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped
with grease fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer's operating guide for supplimental
corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
8 000KM / 5 000 MILES
²Initial change Ð change the lubricant in the manual shift transmission
± 5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
32 000 KM / 20 000 MILES
²Replace the fuel filter.*
50 000 KM / 30 000 MILES
²Replace the engine spin-on coolant filter.*
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
General maintenance information
216

65 000 KM / 40 000 MILES
²Replace the fuel filter.*
80 000 KM / 50 000 MILES
²Disassemble the single check valve (SC-2) and the automatic drain
valve (DB±2) Ð clean and inspect the valve for wear and
deterioration.
100 000 KM / 60 000 MILES
²Replace the engine spin-on coolant filter.*
²Oil filled front hubsÐ drain oil, adjust bearings and refill the front
hubs with oil. (Not required when equipped with optional synthetic
lubricant.)
²Drain the oil, adjust the bearing and refill with axle lubricant Ð oil
filled hubs.
²Replace the fuel filter.*
²Change the manual transmission oil Ð Eaton 5 and 6 speeds only.
(Not required when equipped with optional synthetic lubricant.)
110 000 KM / 70 000 MILES
²Replace the engine spin-on coolant filter.*
²Replace the engine coolant.* See the engine manufacturer's operating
guide for supplemental corrosion inhibitor specifications.
130 000 KM / 80 000 MILES
²Replace the fuel filter.*
150 000 KM / 90 000 MILES
²Replace the engine spin-on coolant filter*.
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
²Change the lubricant in the manual shift transmission ± 7 speed
Spicer. (Not required when equipped with optional synthetic
lubricant.)
²Change the power steering fluid and filter.
General maintenance information
217

A
Air cleaner filter .......................174
Air conditioning ..........................22
Audio system (see Radio) .........28
Automatic transmission ............131
Auxiliary power point .................22
B
Battery .......................................172
jumping a disabled battery ....157
voltage gauge ............................19
Belt minder .................................92
Brakes ........................107, 109, 113
anti-lock ...................107±108, 116
anti-lock brake system
(ABS) warning light .........13, 108
brake warning light ............10±11
fluid, checking and adding ....163
parking ....................110, 113, 116
trailer .......................................118
C
Cassette tape player .............49±50
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................97
attaching with tether straps ..100
in front seat ..............................99
in rear seat ................................99
tether anchorage hardware ...101
Cleaning your vehicle ...............196
engine compartment ..............198
exterior ....................................197
exterior lamps .........................198
instrument cluster lens ..........199instrument panel ....................199
interior .....................................199
plastic parts ............................198
safety belts ..............................199
washing ....................................196
waxing .....................................197
wheels ......................................198
wiper blades ............................198
Climate control (see Air
conditioning or Heating) ............22
Clock ..........................32, 39, 48, 62
Clutch ........................................164
fluid ..........................................164
Compass, electronic ....................71
calibration .................................73
set zone adjustment .................72
Console
overhead ....................................71
Controls
power seat .................................84
Coolant ......................................166
checking and adding ..............166
Cruise control (see Speed
control) ........................................66
Customer Assistance ................142
Ford accessories for your
vehicle .....................................233
Ford Extended Service
Plan ..........................................226
Getting assistance outside
the U.S. and Canada ..............232
Getting roadside assistance ...142
Getting the service you
need .........................................226
Ordering additional owner's
literature .................................235
The Dispute Settlement
Board .......................................229
Index
237

Utilizing the
Mediation/Arbitration
Program ...................................232
D
Daytime running lamps
(see Lamps) ................................21
Driving under special
conditions
through water .........................140
E
Emergencies, roadside
jump-starting ..........................157
Emission control system ..........208
Engine
check engine/service engine
soon light ..................................15
cleaning ...................................198
coolant .....................................166
Engine block heater .................105
Engine fan .................................168
Engine oil ..................................159
checking and adding ..............159
oil pressure gauge ....................20
recommendations ...................161
Exhaust fumes ..........................106
F
Foglamps .....................................22
Fuel ............................................183
calculating fuel
economy ..........................141, 189
choosing the right fuel ...........185
filling your vehicle with fuel ..183
filter, specifications ........186±187gauge .........................................17
improving fuel
economy ..........................141, 189
safety information relating to
automotive fuels .....................183
Fuses ..................................143, 145
G
Gas mileage (see Fuel
economy) ...........................141, 189
Gauges .........................................17
battery voltage gauge ...............19
engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........20
fuel gauge ..................................17
odometer ...................................18
speedometer .............................18
tachometer ................................19
trip odometer ............................19
H
Hazard flashers .........................143
Headlamps ...................................21
aiming ......................................195
daytime running lights .............21
flash to pass ..............................66
high beam ...........................13, 66
turning on and off ....................21
warning chime ..........................16
Heating ........................................22
heater only system ...................22
heating and air conditioning
system .......................................24
Hood ..........................................158
Index
238

I
Ignition
removing the key ....................130
Infant seats (see Safety seats) ..97
Instrument panel
cleaning ...................................199
cluster ......................................199
lighting up panel and
interior .......................................21
location of components ............10
J
Jump-starting your vehicle ......157
K
Keys
key in ignition chime ...............16
removing from the ignition ....130
L
Lamps ..........................................74
bulb replacement
specifications chart ................195
cargo lamps ...............................21
daytime running light ...............21
fog lamps ...................................22
headlamps .................................21
headlamps, flash to pass ..........66
instrument panel, dimming .....21
interior lamps ...........................74
replacing bulbs ...............192±194
Lane change indicator (see
Turn signal) .................................65
Lights, warning and indicator ....10
anti-lock brakes (ABS) ....13, 108
brake ....................................10±11charging system ........................11
check coolant ......................14, 16
high beam .................................13
safety belt .................................15
service engine soon ..................15
turn signal indicator .................12
Lubricant specifications ...........201
M
Maintenance and Care ..............211
Manual transmission .................126
Mirrors .........................................77
heated ........................................74
O
Odometer .....................................18
P
Panic alarm feature, remote
entry system ................................79
Parking brake ............110, 113, 116
Power distribution box
(see Fuses) ...............................148
Power door locks ........................76
Power steering ..................124±125
fluid, checking and adding ....168
R
Radio ............................................28
Refill capacities for fluids ........200
Relays ................................143, 152
Remote entry system ...........78±79
illuminated entry ......................79
locking/unlocking doors ...........78
Index
239