service indicator FORD F650 2002 10.G Owners Manual

Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate with your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
Foglamp control (if equipped)
The headlamp control also operates
the foglamps. The foglamps can be
turned on only when the headlamp
control is in the
position and
the high beams are not turned on.
Pull headlamp control towards you
to turn foglamps on. The foglamp
indicator light
will illuminate.
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel during headlamp
and parklamp operation.
²Rotate up to brighten.
²Rotate down to dim.
²Rotate to full up position (past
detent) to turn on interior lamps.
²Rotate to full down position (past
detent) to turn off interior lamps.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
Lights
62

Gearshift positions
R (Reverse)- Use this position to
back the vehicle. Completely stop
the vehicle before shifting from R
(Reverse) to any forward gear. The
reverse warning signal will sound
when the selector is in R (Reverse).
Reverse has only one gear and
provides the greatest reduction. The
Select and Monitor indicators will
display R when reverse is attained.
N (Neutral)- Use N (Neutral) for
starting the engine. If the engine
starts in any gear other than N
(Neutral), the start circuit should be
serviced immediately. Shift to N
(Neutral) and set the parking brake
any time the engine is to be running
while the operator is not at the
controls. The engine should be at
idle speed when any shift from N
(Neutral) to a drive range is made.
The Select and Monitor indicators
will display N.
Do not allow your vehicle to coast in N (Neutral). Transmission
braking is not available in N (Neutral). This practice can also
result in transmission damage.
D N R
MODE
D N R
MODE
Driving
135

2. Park the vehicle on level ground.
3. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission).
4. Turn off the engine and wait a few minutes for the oil to drain
completely into the oil pan.
5. Open the hood. Protect yourself from engine heat.
6. Locate and carefully remove the
engine oil level indicator (dipstick).
7. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
²If the oil level isbetween FULL and OPERATING RANGE,the oil
level is acceptable.DO NOT ADD OIL.
²Maintain the oil level between ADD and OPERATING RANGE on the
dipstick by adding oil as required.
²The distance from ADD to OPERATING RANGE on the dipstick
represents 1.9L (2 quarts).
²Oil levels above OPERATING RANGE may cause engine damage. Some
oil must be removed from the engine by a qualified service technician.
8. Put the indicator back into the engine and ensure it is fully seated.
Engine oil and filter recommendationsÐCummins B and Caterpillar
3126 B engines
Refer to the appropriate engine operator's manual for information on the
engine oil.
Maintenance and Specifications
184

Motorcraft maintenance-free batteries do not normally require adding
additional water. However, for severe usage or in high temperature
climates, check the battery electrolyte levels. Refer to the Scheduled
Maintenance Guide for the service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
Make sure the battery cover/shield is reinstalled after the battery
has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the batteries clean
and dry. Also, make certain the battery cables are always tightly fastened
to the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Maintenance and Specifications
188

5. The lubricant level should be up to the bottom of the filler plug
opening.
6. If necessary, add enough lubricant through the filler plug opening so
that the lubricant level is at the bottom of the opening.
7. Clean and install the filler plug securely.
Drain and refill your rear axle lubricant using the following procedure:
1. Drain the rear axle while the lubricant is warm.
2. Park the vehicle on level ground.
3. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
4. Clean any dirt from around the rear axle filler and drain plugs.
5. Remove the filler and drain plugs and drain the lubricant into a
suitable container. Dispose all used automotive fluids in a responsible
manner following your local authorized standards.
6. Clean and install the drain plug securely.
7. Add enough lubricant through the filler plug opening so that the
lubricant level is up to the bottom of the opening.
8. Clean and install the filler plug securely.
AIR FILTER
When to service
Your vehicle is equipped with an air filter restriction gauge to determine
when to replace the air filter element. It is not possible to determine the
need for service by visually inspecting the air filter.
When the yellow indicator on the air
filter restriction indicator reaches
the red line, the air filter element
should be replaced.
Each time the air filter element is
replaced, reset the air filter
restriction indicator by pressing the
red button.
Maintenance and Specifications
211

OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to assure proper retention.
EMISSIONS CONTROL SYSTEM
To assure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and km/mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a CATALYTIC CONVERTER-MUFFLER. Waste lube oil blending in fuel
will plug the CATALYTIC CONVERTER-MUFFLER, resulting in a
significant loss of engine power.
General Maintenance Information
231

scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Scheduled maintenance beyond 160 930 km (100 000 miles) should be
continued as before 160 930 km (100 000 miles).
SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
²Short trips oflessthan 16 km (ten miles) when outside temperatures
remain below freezing.
²Operating duringhot weatherin stop-and-go ªrush hourº traffic.
²Operating in severe dust conditions.
²Extensive idling, or low speed operation such as door-to-door delivery
service.
²High speed operation with a fully loaded vehicle (max. GVW).
²Snowplowing.
Perform the following:
²Change engine oil and oil filter every three months, 8 000 km (5 000
miles) or 125 hours of engine service.
²If operating in severe dust conditions, replace the air cleaner filter
more often than regular intervals as determined by the air filter
restriction indicator. Make sure that the air filter restriction indicator
is in good working order.
²Lube the manual transmission and the rear axle every 48 279 km
(30 000 miles) or 6 months, whichever comes first.
²See the Allison, Cummins and Caterpillar Operator's Manual.
AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
General Maintenance Information
234

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General Maintenance Information
237

I
Ignition
removing the key ....................145
Infant seats
(see Safety seats) .....................103
Instrument panel
cleaning ...................................177
cluster ......................................178
lighting up panel and
interior .......................................62
J
Jump-starting your vehicle ......164
K
Keys
key in ignition chime ...............15
removing from the ignition ....145
L
Lamps ..........................................73
bulb replacement
specifications chart ..................64
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................62
headlamps .................................61
headlamps, flash to pass ..........61
instrument panel, dimming .....62
interior lamps ...........................63
replacing bulbs ...................63±67
Lane change indicator
(see Turn signal) ........................63
Lights, warning and
indicator ..................................9, 14anti-lock brakes
(ABS) ..........................11±12, 114
brake ....................................11±12
charging system ........................13
check coolant ......................12±13
high beam .................................15
safety belt .................................12
service engine soon ....................9
turn signal indicator .................14
Lubricant specifications ...........222
M
Maintenance and Care ..............233
Manual transmission .................141
Mirrors .........................................75
heated ........................................73
side view mirrors (power) .......76
O
Odometer .....................................19
P
Panic alarm feature, remote
entry system ................................85
Parking brake ............115, 118, 122
Power distribution box
(see Fuses) ...............................155
Power door locks ........................84
Power mirrors .............................76
Power steering ..................130±131
fluid, checking and adding ....205
Power Windows ...........................74
Index
251