cooling FORD F650 2003 10.G User Guide

Item Ford Part NameFord Part
NumberFord
Specification
Engine coolant
-7.3L Power
Stroke
5
Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51–A1
Engine coolant
additive
6Motorcraft Heavy
Duty Cooling
System AdditiveFW-16 ESN-M99B169–A
Engine coolant
-Caterpillar 3126
B engine and
Cummins B
engineRefer to the engine operator’s manual.
Power steering Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateZC-18–A ESR-M17P5-A
1Refer to your general maintenance information section to determine the
correct service interval for the lubricant which you are using.
2Ford Motor Company currently does not offer a SAE 50 Motor oil.3Ford Motor Company currently does not offer a synthetic based
lubricant for this viscosity grade. Select the correct SAE viscosity grade
lubricant and API service category for your vehicle’s operating
conditions.
4Refer toEngine oil and filter recommendations–7.3L Power Stroke
enginein theMaintenance and carechapter to select the correct SAE
viscosity grade and API service category for your vehicle’s operating
conditions.
5Add the coolant type originally equipped in your vehicle.6Use only when filling with Motorcraft Premium Engine Coolant
(green-colored).
Maintenance and Specifications
221

Vehicle System Acts
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than downward.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within the Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
General Maintenance Information
228

Check every oil change
Oil change intervals are as
follows: Powerstroke - 10 000
; Caterpillar - 15 000 ;
Cummins - 15 000 (refer to
the Caterpillar and Cummins
service manuals for further
instructions and information)Engine system
Check the engine cooling system - hoses, clamps and
protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including the inlet
pipe(s), muffler(s), outlet pipe(s), clamps and fasteners)
for holes, leakage, breakage, corrosive damage and
separation from other components. Adjust, service or
replace with the same or the equivalent part. (Also a noise
emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to the specified
torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge and roller
Inspect the drum brake linings through the inspection
holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails (F650 SuperCrewzer
only)
Inspect the disc brake pads and the piston boots
(hydraulic brakes)
Clutch system
Lubricate the clutch release cross shaft and all linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from the fuel
tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and splines when
equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped with grease
fittings
Grease the power steering gear output shaft
General Maintenance Information
233

* Coolant protection checks should be made just prior to the onset of freezing weather,
where applicable. If coolant is dirty or rusty in appearance, the system should be
drained, flushed and refilled with the prescribed solution of cooling system fluid and
water. Use only permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer’s operating guide for supplimental corrosion inhibitor
specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
8 000KM / 5 000 MILES
•Initial change—change the lubricant in the manual shift transmission
–5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
32 000 KM / 20 000 MILES
•Replace the fuel filter.*
50 000 KM / 30 000 MILES
•Replace the engine spin-on coolant filter.*
•Repack and adjust the front wheel bearings—grease-filled hubs.
65 000 KM / 40 000 MILES
•Replace the fuel filter.*
80 000 KM / 50 000 MILES
•Disassemble the single check valve (SC-2) and the automatic drain
valve (DB–2)—clean and inspect the valve for wear and
deterioration.
100 000 KM / 60 000 MILES
•Replace the engine spin-on coolant filter.*
•Oil filled front hubs—drain oil, adjust bearings and refill the front
hubs with oil. (Not required when equipped with optional synthetic
lubricant.)
•Drain the oil, adjust the bearing and refill with axle lubricant—oil
filled hubs.
•Replace the fuel filter.*
•Change the manual transmission oil—Eaton 5 and 6 speeds only.
(Not required when equipped with optional synthetic lubricant.)
General Maintenance Information
234