brake FORD F650 2003 10.G Owners Manual

Locks and Security 82
Keys 82
Locks 82
Anti-theft system 82
Seating and Safety Restraints 86
Seating 86
Safety restraints 92
Child restraints 101
Driving 109
Starting 109
Brakes 113
Transmission operation 132
Vehicle loading 149
Roadside Emergencies 150
Hazard flasher switch 150
Fuses and relays 151
Jump starting 162
Customer Assistance 166
The dispute settlement board 168
Getting assistance outside the U.S. and Canada 171
Ordering additional owner’s literature 172
Reporting safety defects (U.S. only) 173
Table of contents
2

These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchorage
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
AdvanceTracMaster Lighting Switch
Hazard Warning FlasherFog Lamps-Front
Fuse CompartmentFuel Pump Reset
Windshield Wash/WipeWindshield
Defrost/Demist
Rear Window
Defrost/DemistPower Windows
Front/Rear
Power Window LockoutChild Safety Door
Lock/Unlock
Introduction
6

Brake reserve system warning (if equipped)
Illuminates to indicate normal
Hydromax booster reserve system
activation when the engine is OFF
and the service brake pedal is
applied, or when the ignition is in
the ON or START position.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Stop the vehicle safely as soon as possible and seek service immediately.
Brake system warning
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. If the brake
warning lamp does not illuminate at
this time seek service immediately.
If equipped with a hydraulic brake system and the warning lamp remains
illuminated after engine start up, this indicates a brake system
malfunction. Stop the vehicle safely as soon as possible and seek service
immediately.
If equipped with an air brake system, the warning light stays on until the
air pressure builds up to 414 kPa (60 psi). If the air pressure drops
below 414 kPa (60 psi) during operation, the remaining brake system is
still operational but the stopping distance will be greater.
Anti-lock brake system (ABS)
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. If the light
remains on after the vehicle is
started, continues to flash or fails to
illuminate, have the system serviced immediately. With the ABS light on,
the anti-lock brake system is disabled and normal braking is still effective
unless the brake warning light also remains illuminated.
BRAKE
ABS
Instrumentation
11

Trailer ABS brake system (if equipped)
Illuminates briefly when the engine
is powered-up and only when a PLC
trailer or a PLC diagnostic tool is
connected. If the light remains on
after the vehicle is started,
continues to flash or fails to illuminate, have the system serviced
immediately.
Parking brake warning (Hydraulic brakes only)
Momentarily illuminates when the
ignition is turned to the ON position
and the engine is off. Also
illuminates when the parking brake
is engaged. If the brake warning
lamp does not illuminate at these
times, seek service immediately.
Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Check trans (Allison automatic transmission)
The lamp will illuminate for several
seconds after the ignition is turned
to the ON position. Illumination of
this light indicates that a problem
has been detected and shifting may be restricted. Depending upon the
severity of the problem, the read-out digit on the shifter display may be
blank. Operation may continue in order to reach service assistance. The
ECU may not respond to shift selector requests, since operating
limitations are being placed on the transmission, i.e. upshifts and
downshifts may be restricted. Direction changes will not occur.
Refer to the Transmission Operator’s Manual for more information.
P
BRAKE
CHECK
TRANS
Instrumentation
12

Safety belt warning chime
Sounds to remind you to fasten your safety belts.
BeltMinder
chime
Sounds intermittently to remind you to fasten your safety belts.
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver’s door is opened.
Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver’s door is
opened.
Parking brake warning chime — F650 SuperCrewzer
Sounds when the parking brake knob is pulled and the parking brake is
not functioning properly.
For information on the parking brake warning chime, refer to the
Parking brake (SuperCrewzer and Allison automatic transmission
with Park in Park)in theHydraulic brakessection in theDriving
chapter.
GAUGES
Instrumentation
15

Air pressure gauge and warning buzzer (if equipped)
Indicates the amount of air pressure
in the brake system (green=primary,
red=secondary) in pounds per
square inch. When the pressure is
too low for normal brake operation
(less than 414 kPa [60 psi]) and the
ignition is turned to ON:
•a warning buzzer sounds
•the warning light illuminates
All vehicles have a dual-pointer air
pressure gauge to indicate the pressure in both brake circuits.
Vehicles equipped with rear air suspension also have a dual-pointer air
pressure gauge.
Do not drive the vehicle when the low air pressure buzzer is
sounding or the warning light is lit. These warnings indicate
there is not enough air pressure for the brake or suspension system to
operate properly.
Battery voltage gauge
Indicates battery voltage. If the
pointer moves and stays outside the
normal operating range, have the
vehicle’s electrical system checked
as soon as possible.
0 30120 90 60
150AIR
PRESSURE
PSI
818
Instrumentation
17

Replacing visor/cab marker bulbs
To change the cab marker bulbs:
1. Make sure the headlamp switch is
in the OFF position and then
remove the screw and lens from the
lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install lens on lamp assembly with
screw.
Replacing visor marker bulbs (SuperCrewzer only)
For visor bulb replacement see a dealer or qualified technician.
Replacing brake/tail/backup lamp bulbs – Except F650
SuperCrewzer
The brake/tail/backup lamp bulbs
are located in the same portion of
the tail lamp assembly. Follow the
same steps to replace either bulb:
1. Make sure the headlamp switch is
in the OFF position and then
remove the four screws and the
lamp lens from lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install the lens on the lamp
assembly with the four screws.
Lights
66

To set a speed
7.3L Power Stroke engine
•Press SET ACCEL. For speed
control to operate, the speed
control must be ON and the
vehicle speed must be greater
than 48 km/h (30 mph).
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
Caterpillar/Cummins engines
Press SET +. If the vehicles is
moving, this will set the vehicle
speed. If the vehicle is stationary,
this will set the vehicle idle RPM.
If you drive up or down a steep hill, your vehicle speed may vary
momentarily slower or faster than the set speed. This is normal.
Speed control cannot reduce the vehicle speed if it increases above the
set speed on a downhill. If your vehicle speed is faster than the set
speed while driving on a downhill, you may want to shift to the next
lower gear or apply the brakes to reduce your vehicle speed.
If the vehicle speed falls below 48 km/h (30 mph) or engine RPM falls
below 1 000 RPM, your speed control will disengage. This is normal.
Pressing RESUME - will re-engage it.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
RES
SET
ACCEL
COAST
SET
RESUME
Driver Controls
78

Caterpillar/Cummins engine
Press and hold RESUME -. If the
vehicle is moving, this will decrease
vehicle speed by 1.6 km/h (1 mph)
increments; if the vehicle is
stationary, this will decrease engine
RPM. Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release RESUME - to operate the Tap-Down function. Each
press will decrease the set speed by 1.6 km/h (1 mph) or engine RPM in
idle mode.
To disengage speed control
•Depress the brake pedal or
•Depress the clutch pedal (if
equipped).
Disengaging the speed control will
not erase the previously
programmed set speed or engine
RPM.
SET
RESUME
Driver Controls
80

Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securely fastened in the buckle.
2. To unfasten, push the release
button and remove the tongue from
the buckle.
The front and rear outboard safety restraints in the vehicle are
combination lap and shoulder belts. The front and rear seat passenger
outboard safety belts have vehicle sensitive emergency locking retractors.
Vehicle sensitive retractor
The vehicle sensitive retractor allows free shoulder belt length
adjustment to your movements and locks in response to vehicle
movement. For example, if the driver brakes suddenly or turns a corner
sharply, or the vehicle receives an impact of approximately 8 km/h
(5 mph) or more, the combination safety belts will lock to help reduce
forward movement of the driver and passengers.
Front safety belt height adjustment
SuperCab and CrewCab vehicle has safety belt height adjustments for
the driver and front passenger. Adjust the height of the shoulder belt so
the belt rests across the middle of your shoulder.
Seating and Safety Restraints
93