FORD F650 2004 11.G Owners Manual
Manufacturer: FORD, Model Year: 2004, Model line: F650, Model: FORD F650 2004 11.GPages: 264, PDF Size: 1.47 MB
Page 241 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
241
Page 242 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
242
Page 243 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 80,000 km (50,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
243
Page 244 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Eaton Fuller manual transmission - synthetic oil
change•
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
244
Page 245 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change•
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
245
Page 246 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level•••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check fluid level••••••••••
Power steering fluid - change fluid••
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joints - lubricate••••••••••
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
246
Page 247 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
247
Page 248 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer - petroleum oil change•••
Eaton / Dana / Spicer - synthetic oil change••
Cab components
Door hinges / latches / strikers - lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
248
Page 249 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
249
Page 250 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••Eaton Fuller manual transmission - petroleum oil change
•••
Eaton Fuller manual transmission - synthetic oil change
••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
250