ignition FORD F650 2004 11.G Owner's Manual

Fuse/Relay
LocationFuse Amp
RatingFuse Description
F11—Not used
F12—Not used
F13 10A* Parking brake
F14—Not used
F15 7.5A* Body builder - trailer adapter stoplamps
F16 5A* WABCO hydraulic ABS
F17—Not used
F18 10A* Fuel transfer pump
F19—Not used
F20 10A* Engine ECM power relay (6.0L Power Stroke
engine)
F21 10A* Control for Hydro-max motor
F22 10A* V8 engine IDM2 logic power
F23—Not used
F24—Not used
F101 30A** Air ABS relay, Hydraulic modulator relay
F102 20A** Ignition switch to customer access
F103 50A** Ignition switch, Central Junction Box (CJB)
fuses 8, 9, 10, 11, 19, 20, 23, 24, 25, 29, 30,
31
F104 20A** Power point
F105 20A** Door lock switches
F106 30A** Main light switch, Multifunction switch, CJB
fuses 16, 26 and 28, Headlamps, DRL relays
F107 50A** CJB fuses 1, 2, 3, 4, 12, 13, 14, 15
F108 40A** Fuel heater relay (Cummins engine)
F109 40A** Power window relay
F110—Not used
F111 30A** Park lamps relay, Park lamps
F112 40A** Blower motor relay, Blower motor
F113 30A** Heated seats
F114 25A** Hydraulic ABS ECU power
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
139

Fuse/Relay
LocationFuse Amp
RatingFuse Description
F115 40A** Ignition switch, CJB fuse 21
F116 30A** Turn relays and back-up lamp relay
F117 20A** Stoplamp relay (Caterpillar and Cummins
engine)
F118 60A** Trailer tow left, right and ABS fuse block
(Hydraulic brake vehicles)
F119/F120 60A** Trailer tow fuse block, Stop/Tail/Marker
lamps
F121/F122 60A** Trailer tow fuse block (Air brake vehicles),
Left, right and ABS, Hydraulic HydroMax
pump motor fuse relay
R1–201—Washer pump relay
R2–202—Wiper speed relay
R3–203—Wiper run-park relay
R4–204—Crank inhibit relay (6.0L Power Stroke
engine)/Exhaust brake relay (Caterpillar and
Cummins engine)
R5–207—Drain valve heater relay
R6–205—RH stop/turn relay
R7–206—LH stop/turn relay
R8–208—Back-up lamps relay
R9–209—ECM ISO relay (6.0L Power Stroke engine)
or Stoplamp relay (Caterpillar and Cummins
engine)
FIR1–301—Fuel heater, Fuel heater-fuel transfer pump
FIR2–302—Park lamp relay
FIR3–303—Blower motor relay
FIR4–304—Air ABS relay, Hydraulic modulator relay
* Mini fuse **Maxi fuse
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
140

GENERAL SERVICING GUIDELINES AND PRECAUTIONS
As with any machine, care should be taken to avoid being injured when
performing maintenance, repairs or system checks. Improper or
incomplete service could result in the vehicle not working properly
which, in turn, may result in personal injury or damage to the vehicle or
equipment. It is the operator’s responsibility to see that the vehicle
receives proper care and maintenance. If you have any questions about
performing some service, have the service done by a qualified technician.
Servicing guidelines
When servicing your vehicle, always:
•turn off the ignition unless the particular procedure calls for the
engine to be running.
•set the parking brake or chock the wheels.
•use support stands, not a jack, whenever you must be under a raised
vehicle.
•do not smoke.
•wear safety glasses for eye protection.
•operate the engine in a well-ventilated area
•do not work on the brakes or the clutch unless the proper precautions
are taken to avoid inhaling friction material dust.
•do not wear loose-fitting clothing, hanging jewelry, watches or rings.
•avoid contact with hot metal parts. Allow the hot components to cool
before working with, or around them.
Quality service parts are available through your dealer. If dealer parts are
not used, the owner must make sure that the parts that are being used
are equivalent quality to dealer parts.
The use of inferior parts can adversely affect the quality and
reliability of your vehicle which, in turn, can result in property
damage, personal injury or death.
Note:To avoid damage to the vehicle’s electrical components, disconnect
the positive (+) and negative (-) battery cables prior to electric welding.
Attach the welder ground cable as close as possible to the part being
welded. If it is necessary to weld close to an electrical component, it is
recommended that the electronic component be temporarily removed.
Follow the periodic lubrication procedures and regular inspection
intervals as outlined. Have your dealer or service center inspect your
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
Maintenance and specifications
158

Use low sulfur (less than 0.05% by weight) fuel as required by the EPA
for emission compliance.
Do not mix diesel fuel with gasoline, gasohol or alcohol. This
could cause an explosion resulting in personal injury.
Do not use starting fluid such as ether or gasoline. Such fluids
can cause immediate explosive damage to the engine and
possible personal injury.
Running out of fuel
Avoid running out of fuel as this will allow air to enter the fuel system,
which will make restarting the vehicle difficult.
If you have run out of fuel:
•If your vehicle is equipped with dual fuel tanks,add at least
15–19 liters (4–5 gallons) of fuel to each tank before attempting to
restart the engine.
•If your vehicle is equipped with the Caterpillar engine,the fuel
system must be primed before attempting to restart the engine. Refer
to the engine operator’s manual for instructions on priming the engine.
•Use caution not to overheat and damage the starterby cranking
the engine for an excessive period of time. You may need to crank the
engine for a longer time than normal. If the engine fails to start in 30
seconds, turn the ignition to the OFF position and wait for two
minutes before cranking the engine again.
•Any remaining trapped air will self-purge from the fuel system once
the engine starts running.
•The engine may run rough and produce white smoke while air is in
the fuel system. This is normal and should stop after a short period of
time.
Fuel and lubricant additives
It should not be necessary to add any aftermarket fuel or lubricant
additives to your fuel tank if you use a properly formulated Diesel fuel
that meets the ASTM D 975 industry specification. Malfunctions
attributed to the use of such additives or failure to follow recommended
fuel or lubricant recommendations may not be covered under your
warranty.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
186

OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to assure proper retention.
EMISSIONS CONTROL SYSTEM
To assure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and km/mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a catalytic converter-muffler. Waste lube oil blending in fuel will plug the
catalytic converter-muffler, resulting in a significant loss of engine power.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
223

H
Hazard flashers .........................137
Headlamps ...................................45
aiming ........................................46
daytime running lights .............45
flash to pass ..............................45
high beam .................................45
warning chime ..........................20
Heating ..................................42–43
heater only system ...................42
manual heating and air
conditioning system .................43
Hood ..........................................165
I
Ignition
chime .........................................20
Infant seats (see Safety seats) ..81
Instrument panel
cleaning ...................................156
lighting up panel and
interior .......................................46
J
Jump-starting your vehicle ......143
K
Keys
key in ignition chime ...............20
L
Lamps
bulb replacement
specifications chart ..................47
cargo lamps ...............................46
daytime running light ...............45headlamps .................................45
headlamps, flash to pass ..........45
high beams ................................45
instrument panel, dimming .....46
interior lamps ...........................47
replacing bulbs ...................47–49
Lane change indicator
(see Turn signal) ........................46
Lights, warning and indicator ....20
air suspension ...........................20
anti-lock brakes (ABS) ....20, 111
brake ..........................................20
charging system ........................20
safety belt .................................20
service engine soon ..................20
traction control off ...................20
turn signal indicator .................20
Lubricant specifications ...........207
M
Maintenance and Care ..............226
Manual transmission .................121
lubricant specifications ..........207
Mirrors .........................................54
fold away ...................................56
heated ........................................55
side view mirrors (power) .......54
O
Odometer .....................................24
P
Paint chips, repairing ...............155
Parking brake ................93–94, 100
warning light .............................20
Power door locks ........................62
Power mirrors .............................54
2004 F650/750(f67)
Supplement
USA English(fus)
Index
260