headlamp FORD F650 2004 11.G Owners Manual

Introduction 4
Congratulations 4
Safety and environment protection 4
Symbol glossary 8
Vehicle inspection guide 9
Instrumentation 20
Warning and control lights 20
Gauges 24
Entertainment systems 28
AM/FM stereo 28
AM/FM stereo cassette 30
AM/FM stereo cassette with CD 33
AM/FM stereo with CD 37
Climate controls 42
Heater only 42
Manual heating and air conditioning 43
Lights 45
Headlamps 45
Turn signal control 46
Interior lamps 47
Bulb replacement 47
Driver controls 50
Windshield wiper/washer control 50
Steering wheel adjustment 51
Power windows 53
Mirrors 54
Speed control 56
2004 F650/750(f67)
Supplement
USA English(fus)
Table of contents
1

Traction control (if equipped):
Illuminates when the traction
control system is turned off.
Differential lock (if equipped):
Illuminates when the main
differential is locked (engaged).
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high beam headlamps are turned on.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (and the key is not in the ignition) and
the driver’s door is opened.
GAUGES
2004 F650/750(f67)
Supplement
USA English(fus)
Instrumentation
24

HEADLAMP CONTROL
Turns the lamps off.
Turns on the parking lamps,
instrument panel lamps, license
plate lamps and tail lamps.
Turns the headlamps on.
High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
Flash-to-pass
Pull toward you slightly to activate
and release to deactivate.
Daytime Running Lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
•the ignition must be in the ON position and
2004 F650/750(f67)
Supplement
USA English(fus)
Lights
Lights
45

•the headlamp control is in the OFF, parking lamp or autolamp
position.
Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel and all applicable
switches in the vehicle during
headlamp and parklamp operation.
Move the control to the full upright
position, past detent, to turn on the
interior lamps.
Move the control to the full down
position, past detent, to prevent the
interior lights from illuminating when the doors are opened.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
If your vehicle is a tractor, the turn signals may not shut off when a turn
is completed; this is normal. Please see your dealer if there are any
questions on the options your vehicle has been equipped with.
2004 F650/750(f67)
Supplement
USA English(fus)
Lights
46

INTERIOR LAMPS
Map lamps (if equipped)
To turn on the map lamps, press the
control next to each lamp.
EXTERIOR BULBS
Checking operation of lamps, safety equipment and warning
signals
It is a good safety practice to check operation of headlamps, parking
lamps, turn signals, clearance and marker lamps, instrument panel and
control lamps each day.
Using the right bulbs
Function Number of
bulbsTrade number
Headlamps 2 4652
Front turn signal lamps 2 1157
Front sidemarker/Park lamps 2 (amber) 194
Brake/Tail/Stop/Rear turn
signal/License lamps4 2057
Back-up lamps 2 1156
Front clearance and identification
lamps5 168
Dome lamp 1 105
To replace all instrument panel lights - see your dealer
Replacing headlamp bulbs
To remove the headlamp bulbs:
1. Make sure headlamp switch is in OFF position.
2004 F650/750(f67)
Supplement
USA English(fus)
Lights
47

2. Remove four screws and move
the parking lamp assembly away
from the headlamp bulb.
3. Remove four screws and the
retaining bracket from the headlamp
bulb.
4. Pull headlamp bulb out of the
housing, disconnect the electrical
connector and remove the headlamp
bulb.
5. To complete installation, follow
the removal procedure in reverse
order.
Replacing front parking lamp/turn signal/side marker bulbs
To remove the parking lamp/turn signal bulbs:
1. Make sure the headlamp and turn signal controls are in the OFF
position.
2004 F650/750(f67)
Supplement
USA English(fus)
Lights
48

2. Remove four screws from the
lamp assembly.
3. Carefully lower lamp assembly
and pull the bulb socket straight out
of the lamp assembly.
4. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
5. To complete installation, follow
the removal procedure in reverse order.
Replacing front clearance and identification lamp bulbs
To change the cab marker bulbs:
1. Make sure the headlamp control
is in the OFF position and then
remove the screw and lens from the
lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install lens on lamp assembly with
screw.
Replacing brake/tail/rear turn signal/back-up/license plate lamp
bulbs
The brake/tail/turn
signal/back-up/license plate lamp
bulbs are located in the same
portion of the tail lamp assembly.
Follow the same steps to replace
any of these bulbs:
1. Make sure the headlamp and turn
signal controls are in the OFF
position and then remove the four
screws and the lamp lens from lamp
assembly.
2. Carefully pull the bulb straight out of the socket and push in the new
bulb.
3. Install the lens on the lamp assembly with the four screws.
2004 F650/750(f67)
Supplement
USA English(fus)
Lights
49

•The parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure).
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
BeltMinder activation and deactivation procedure
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE.)
2. Wait until the safety belt warning light turns off. (Approximately 1–2
minutes.)
•Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
•This will disable BeltMinder if it is currently enabled, or enable
BeltMinder if it is currently disabled.
7. Confirmation of disabling BeltMinder is provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling BeltMinder is provided by:
•The safety belt warning light flashing four times per second for three
seconds.
•Followed by three seconds with the safety belt warning light off.
•Once again, the safety belt warning light will flash four times per
second for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
2004 F650/750(f67)
Supplement
USA English(fus)
Seating and safety restraints
76

STARTING PROCEDURES
Operating precautions
•Always shift to a lower gear at high altitudes to prevent engine
smoking.
•Avoid extended and unnecessary idling.
Diesel engine vapors are combustible. Do not operate the engine
in an enclosed area. These vapors can be sucked through the air
intake system and cause an explosion which may result in severe
bodily injury and extensive property damage.
Starting the engine
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the neutral position (or P
[Park] for Allison 2400 transmissions).
If your vehicle is equipped with an
air intake heater, the heater will
activate in cooler weather. If the
Wait to startlight illuminates,do
notcrank the engine until the light
goes off.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could cause an explosion
and result in property damage and/or personal injury.
2. Do not depress the accelerator during starting the engine.
3. Start the engine.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
WAIT
TO
START
2004 F650/750(f67)
Supplement
USA English(fus)
Driving
Driving
86

Fuse/Relay
LocationFuse Amp
RatingFuse Description
F11—Not used
F12—Not used
F13 10A* Parking brake
F14—Not used
F15 7.5A* Body builder - trailer adapter stoplamps
F16 5A* WABCO hydraulic ABS
F17—Not used
F18 10A* Fuel transfer pump
F19—Not used
F20 10A* Engine ECM power relay (6.0L Power Stroke
engine)
F21 10A* Control for Hydro-max motor
F22 10A* V8 engine IDM2 logic power
F23—Not used
F24—Not used
F101 30A** Air ABS relay, Hydraulic modulator relay
F102 20A** Ignition switch to customer access
F103 50A** Ignition switch, Central Junction Box (CJB)
fuses 8, 9, 10, 11, 19, 20, 23, 24, 25, 29, 30,
31
F104 20A** Power point
F105 20A** Door lock switches
F106 30A** Main light switch, Multifunction switch, CJB
fuses 16, 26 and 28, Headlamps, DRL relays
F107 50A** CJB fuses 1, 2, 3, 4, 12, 13, 14, 15
F108 40A** Fuel heater relay (Cummins engine)
F109 40A** Power window relay
F110—Not used
F111 30A** Park lamps relay, Park lamps
F112 40A** Blower motor relay, Blower motor
F113 30A** Heated seats
F114 25A** Hydraulic ABS ECU power
2004 F650/750(f67)
Supplement
USA English(fus)
Roadside emergencies
139