engine FORD F650 2007 11.G Owners Manual

Check every oil change (Oil change interval for the 6.0L Power
Stroke engine is 10,000 miles [16,000 km]; (refer to the
Caterpillar and Cummins service manuals for instructions and
information)
Fuel systemDrain the accumulated water or
sediment from the fuel tank(s).
Steering systemLubricate the steering shaft(s),
U-joints and splines when equipped
with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when
equipped with grease fittings.
Grease the power steering gear output
shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications
WSS-M97B51-A1. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
GENERAL MAINTENANCE SERVICES
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible in order that advice regarding
the need for service or replacement can be obtained.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
241

Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop.
Check the operation of the brakes,
the clutch, and the steering
(1),(2)Vehicle handling qualities not up to
par.
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from
under the cab or engine
compartment.
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan
noise, or fan wobble due to worn
bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust system
(including inlet pipe, muffler,
outlet pipe and all exhaust clamps
and fasteners) for holes, leakage,
breakage, looseness and corrosive
damageExcessive noise or the smell of
fumes is experienced.
Inspect the engine air induction
system (including the air ducts
and the air filter) for loose fitting,
damaged or missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the air
pressure
(3)Poor steering, wandering or
excessive tire wear.
Balance the wheels and the tires Vibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or
excessive tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive
vibration.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
242

ComponentOn-Highway(Continued)
(60,000 miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

ComponentOn-Highway(Continued)
(60,000 Miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
248

ComponentCity(Continued)
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
251

ComponentCity(Continued)
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
254

ComponentSevere Service(Continued)
(On/Off Road in dirty conditions or 20,000 miles [32,000 km] or less annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft - SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
257

ComponentSevere Service(Continued)
(On/Off Road in Dirty Conditions or 20,000 miles [32,000 km] or less annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
260

6.0 Power Stroke Engine
ComponentMiles (x 1000) 10 20 30 40 50 60 70 80 90 100 110 120
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 176 192
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
266

6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
267