automatic transmission FORD F650 2007 11.G Owner's Guide

REAR AXLE LUBRICANT
Refer to theScheduled Maintenance Guidechapter for rear axle
lubricant level checks and lubricant change intervals.
Your rear axle may be filled with an optional synthetic lubricant which
allows the use of extended service intervals. A tag on the filler plug will
identify the use of the synthetic lubricant.
Use only a lubricant that meets manufacturer specifications (refer to
Lubricant specificationsin this chapter).
Use of a non-approved rear axle lubricant may cause internal axle
component damage.
Checking the rear axle lubricant level
1. Park the vehicle on level ground.
2. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
3. Clean any dirt from around the rear axle filler plug.
4. Remove the filler plug and inspect the lubricant level.
5. The lubricant level should be up to the bottom of the filler plug
opening.
6. If necessary, add enough lubricant through the filler plug opening so
that the lubricant level is at the bottom of the opening.
7. Clean and install the filler plug securely.
Draining and refilling the rear axle lubricant
1. Drain the rear axle while the lubricant is warm.
2. Park the vehicle on level ground.
3. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
4. Clean any dirt from around the rear axle filler and drain plugs.
5. Remove the filler and drain plugs and drain the lubricant into a
suitable container. Dispose of all used automotive fluids in a responsible
manner following your local authorized standards.
6. Clean and install the drain plug securely.
7. Add enough lubricant through the filler plug opening so that the
lubricant level is up to the bottom of the opening.
8. Clean and install the filler plug securely.
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
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ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name /
number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushingEP2 Lithium
complex-based
moly grease (or
equivalent)
GC/LB NLGI #2
multi-purpose
lithium complex
greaseNote:
Eaton-Spicer
and Meritor
Easy Steer
axles: With
chassis load on
axle, force
grease through
thrust
bearings; then
with axle lifted
clear of the
floor, force
grease
between
kingpin and
bushing
surfaces.Motorcraft
Premium Long
Life Grease /
XG-1-C
Steering
Power steering
fluidMERCON
ATF — MERCON

Multi-Purpose
Automatic
Transmission
Fluid,
XT-2–QDX
Steering gear Ross
TAS - Output SealGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease— Motorcraft
Premium Long
Life Grease /
XG-1-C
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
216

Engine coolant and oil
Engine typeEngine coolant
(approximate
capacity)(1)
Engine oil
(approximate
capacity)
6.0L Power Stroke54.4 pints
(25.7L)19.0 quarts
(18.0L)
Caterpillar60.0 pints
(28.4L)Refer to the
engine operator
manual for
engine oil refill
capacities. Cummins B48.8 pints
(23.1L)
(1)Add the coolant originally equipped in your vehicle.
Power steering system
Steering gear Power steering fluid volume
TAS40 17.6 pints
TAS66 18.4 pints
Transmission
Description Pints (Liters)
Allison 3000/3500 5–speed and
6–speed automatics58.0 (27.4)*
2200/2500 Series 5–speed
automatic38.0 (18.0)*
FS-5205A 5–speed manual 12.5 (5.9)
FS-5406A/5406N and
FS-6406A/FSO–6406A 6–speed
manuals19.5 (9.2)
ES56–7B/ES066–7B 7–speed
manual22.0 (10.4)
*Total fluid capacity (dry transmission and torque converter).
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
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FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and4X4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
233

Daily owner checks
EngineCheck the air filter restriction gauge.
Check the engine oil.
Inspect the coolant level (6.0L Power
Stroke engine; Caterpillar and
Cummins engines, refer to the
Owner’s Manual).
Brake systemCheck the air brake system reservoir
automatic drain valve operation.
Drain the air brake system reservoir -
manual valve.
Transmission systemVisually check the automatic
transmission for fluid leakage.
Steering systemCheck the power steering pump fluid
level and check the system for leaks.
Check the entire vehicle for evidence
of fluid leaks.
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)Check the service brakes.
Check the parking brake.
Check the steering mechanism.
Check the lighting devices and
reflectors.
Check the tires.
Check the horn.
Check the windshield wipers.
Check the rear vision mirrors.
Check the wheels and rims.
Check the emergency equipment.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop.
Check the operation of the brakes,
the clutch, and the steering
(1),(2)Vehicle handling qualities not up to
par.
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from
under the cab or engine
compartment.
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan
noise, or fan wobble due to worn
bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust system
(including inlet pipe, muffler,
outlet pipe and all exhaust clamps
and fasteners) for holes, leakage,
breakage, looseness and corrosive
damageExcessive noise or the smell of
fumes is experienced.
Inspect the engine air induction
system (including the air ducts
and the air filter) for loose fitting,
damaged or missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the air
pressure
(3)Poor steering, wandering or
excessive tire wear.
Balance the wheels and the tires Vibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or
excessive tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive
vibration.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
242

ComponentOn-Highway(Continued)
(60,000 miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

ComponentOn-Highway(Continued)
(60,000 Miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
248

ComponentCity(Continued)
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
251

ComponentCity(Continued)
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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