maintenance schedule FORD F650 2007 11.G Workshop Manual

ComponentSevere Service
(On/Off Road in Dirty Conditions or 20,000 miles [32,000 km] or less annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
259

ComponentSevere Service(Continued)
(On/Off Road in Dirty Conditions or 20,000 miles [32,000 km] or less annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
260

ComponentSevere Service(Continued)
(On/Off Road in Dirty Conditions or 20,000 miles [32,000 km] or less annually) -
Miles, kilometers or months - whichever occurs first
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Eaton-Fuller manual transmission - synthetic oil
change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change••
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
261

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
262

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
263

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
264

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
265

6.0 Power Stroke Engine
ComponentMiles (x 1000) 10 20 30 40 50 60 70 80 90 100 110 120
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 176 192
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
266

6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
267

SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 10 miles (16 km) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go “rush hour” traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (maximum GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 5,000 miles (8,000
km) or 125 hours of engine service.
•If the vehicle is used for stationary use, change engine oil and filter
every three months, 5,000 miles or 200 hours of engine operation,
whichever comes first.
•If operating in severe dust conditions, replace the air filter more often
than regular intervals as determined by the air filter restriction gauge.
Make sure that the air filter restriction gauge is in good working order.
•Lube the manual transmission and the rear axle every 30,000 miles
(48,000 km) or six months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
268