battery FORD F650 2008 11.G Owner's Manual
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Page 174 of 273

Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
ENGINE COOLANT
Refer to your engine operator’s manual for engine coolant checking and
adding instructions as well as engine coolant specifications and
capacities.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Engine coolant concentrations above 60% will decrease the
overheat protection characteristics of the engine coolant and
may cause engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate freeze protection at the temperatures in which you
drive in the winter months.
L
E
A
D
RETURN
RECYCLE
2008 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
173
Page 194 of 273

such as the fuel sender, cranking motor, alternator and feed-through
studs should be cleaned and re-coated with a lubricant sealing grease
such as Motorcraft Silicone Brake Caliper Grease and Dielectic
Compound XG-3, or equivalent. This should include the ground cable
connector for batteries, engine and cab as well as the jump starting stud.
Accessory feed connections
Vehicle electrical systems are complex and often include electronic
components such as engine and transmission controls, instrument panels,
ABS, etc. While most systems operate on battery voltage (12 volts),
some systems can be as high as 90 volts or as low as five volts. Refer to
the Electrical Circuit Diagram Manuals, available from your vehicle’s
manufacturer, to ensure that any additional body lights and accessories
are connected to circuits that are both appropriate and not overloaded.
No modification should be made to any vehicle control system without
first contacting your dealer.
SUSPENSION INSPECTION
Note:Do not adjust air suspension height to any setting other than the
specified setting. Altering the height setting will change the driveline
angle and may result in unwarrantable component damage, such as
transmission component damage.
Verify drive axle air suspension height and height control valve
performance at engine lube oil change intervals.
Periodically:
•Check condition of spring leaves for evidence of fatigue, bending or
breakage.
•Check condition of suspension mounting brackets and bushings.
•Check that torque rod mounting fasteners are tight.
•Check to be sure the suspension alignment is maintained at all times.
•Check U-bolts after the chassis has been operating under load for
1,000 miles (1,600 km) or six months, whichever comes first, the
U-Bolt nuts must be re-torqued. The U-Bolt nuts thereafter must be
re-torqued every 36,000 miles (58,000 km). The U-Bolt and nut
threads and seats should be cleaned and lubricated to ensure a “like
new” condition when re-torquing.
Note:See theU-Bolt Nut Torquechart later in this section.
2008 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
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FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and 4x4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
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Maintenance Operation Frequency - Observation
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished.
Tighten the wheel mounting
nuts to the specified torque.
Refer toWheelsin the
Maintenance and
SpecificationschapterRequired initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800 and
1600 km) intervals after each tire
removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper
bladesIf wiping the blades with a clean cloth
and mild detergent and washing with
a cleaner does not restore a clean
wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position when
vehicle operating loaded.
Check windshield washer fluid
level; add fluid if requiredIf washes do not spray when operated.
1- During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
2- Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
3- Adjust, repair or replace as required with the same or equivalent
parts.
2008 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
239
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A
Air conditioning ..........................45
manual heating and air
conditioning system .................45
Air suspension ...........................113
Anti-lock brake system
(see Brakes) ..............................111
Audio system
(see Radio) ......................32, 34, 38
Automatic transmission ............115
fluid, adding ............................190
fluid, checking ........................190
fluid, refill capacities ..............224
fluid, specification ..................209
Auxiliary power point .................53
Axle ............................123, 162, 195
lubricant specifications ..........209
refill capacities ........................222
B
Battery .......................................171
charging system warning
light ............................................21
jumping a disabled battery ....142
voltage gauge ............................27
Belt-Minder...............................74
Brakes ............................92, 97, 162
adjustment ..............................165
anti-lock ...................................111
anti-lock brake system (ABS)
warning light .....................21, 111
brake warning light ..................21
fluid, checking and
adding ..............................165, 188
fluid, specifications .................209
parking ......................93, 100, 166
Bulbs ............................................49C
Catalytic converter
(see Emission control) .............166
CD-single premium .....................32
Cell phone use ..............................7
Child safety restraints ................78
child safety belts ......................78
Child safety seats ........................81
attaching with tether straps ....84
in front seat ..............................82
in rear seat ................................82
tether anchorage hardware .....84
Child safety seats - booster
seats .............................................79
Cleaning your vehicle
chrome and aluminum
parts .........................................156
engine compartment ..............156
exterior ....................................158
instrument panel ....................157
interior .....................................157
interior trim ............................157
plastic parts ............................156
washing ....................................155
waxing .....................................155
wheels ......................................156
Climate control (see Air
conditioning or Heating) ......44–45
Clutch ................................117, 188
adjusting ..................................189
fluid ..........................................188
operation while driving ..........117
specifications ..........................209
Controls
power seat .................................65
Coolant ......................................173
refill capacities ........................224
specifications ..........................209
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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temperature gauge ...................27
Cruise control
(see Speed control) ....................57
Customer Assistance ........134, 150
Ford accessories for your
vehicle .....................................158
Getting assistance outside
the U.S. and Canada ......150, 152
Getting roadside assistance ...134
Getting the service you
need .........................................150
Ordering additional owner’s
literature .................................153
D
Daytime running lamps
(see Lamps) ................................47
Defects, reporting .....................153
Defrost ...................................44–45
windshield ...........................44–45
with heating and air
conditioning system .................45
with standard heating
system .......................................44
Doors
lubricant specifications ..........209
Driving under special
conditions
through water ...........................90
E
Emergencies, roadside
jump-starting ..........................142
Emission control
system ................................185, 229
catalytic converter ..................166
Engine
cleaning ...................................156coolant .....................................173
lubrication specifications .......209
Engine fan .................................174
Engine oil ..................................171
oil pressure gauge ....................27
refill capacities ........................224
specifications ..........................209
Event data recording ....................6
F
Fan, Engine Cooling .................174
Flashers, hazard ........................135
Fuel ............................................175
calculating fuel
economy ..........................178–179
capacity ...................................225
choosing the right fuel ...........176
filling your vehicle with
fuel ...........................................175
filter, specifications ................174
gauge .........................................27
improving fuel
economy ..........................178–179
running out of fuel ...........88, 178
safety information relating to
automotive fuels .....................175
Fuses ..................................135, 141
G
Gas mileage
(see Fuel economy) .........178–179
Gauges .........................................27
battery voltage gauge ...............27
engine coolant temperature
gauge .........................................27
engine oil pressure gauge ........27
fuel gauge ..................................27
odometer ...................................27
2008 F-650/750(f67)
Supplement
USA(fus)
Index
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fluid, refill capacities ..............224
lubricant specifications ..........209
manual operation ....................119
Turn signal ..................................48
V
Vehicle loading ..........................128
Voltmeter
(see Battery voltage gauge) ......27
W
Warning chimes ...........................21
Warning lights (see Lights) .......21
Warranty coverage ........................6
Washer fluid ..............................170Washing your vehicle ................155
Water, Driving through ...............90
Waxing your vehicle .................155
Wheels .......................................196
Windows
power
.........................................53
Windshield
defrosting
............................44–45
Windshield washer fluid and
wipers
..........................................52
checking and cleaning
............157
operation
...................................52
replacing wiper blades
...........171
Wrecker towing
.........................146
2008 F-650/750(f67)
Supplement
USA(fus)
Index
266