trailer FORD F650 2008 11.G Owners Manual

FEDERAL HIGHWAY ADMINISTRATION REGULATION
Regulations such as those issued by the Federal Highway Administration
or issued pursuant to the Occupational Safety and Health Act (OSHA),
and/or state and local laws and regulations may require additional
equipment for the way you intend to use the vehicle. It is the
responsibility of the registered owner to determine the applicability of
such laws and regulations to your intended use for the vehicle, and to
arrange for the installation of required equipment. Your dealer has
information about the availability of equipment which may be ordered for
your vehicle.
ENTERING, EXITING AND/OR CLIMBING ON THIS VEHICLE
You must be careful and deliberate to minimize the possibility of personal
injury from a slip and fall when entering, exiting and/or climbing on this
vehicle. Always use the steps and assist handles before climbing. Do not
skip any steps or assist handles. Use three point contact at all times with
at least two feet and one hand or two hands and one foot firmly placed
during all phases of entering, exiting and/or climbing. Always keep your
shoe soles and hands clean. Keep the steps and assist handles free of
snow, ice, oil, grease, substances or debris. Be sure to use extra care in
bad weather. Avoid wearing thick gloves. Always perform trailer hook-up
while standing on the ground.
Do not carry items while entering, exiting, and/or climbing. Make
sure you keep a firm grip. Always FACE the VEHICLE STEP and
HANDLE SYSTEM while climbing up and down. Do not climb behind
the cab unless you have three point contact with a step and handle
system at all times.
2008 F-650/750(f67)
Supplement
USA(fus)
Introduction
10

Engine starting (parking brake applied)
Parking brake:Check that the parking brake will hold the
vehicle by gently trying to pull forward with
the parking brake applied.
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the air compressor or governor
cut-out pressure (approximately 120 psi
[827 kPa]).
2. Cut-off the engine and turn the key back to
ON, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Depress and hold the brake pedal with
90 psi (621 kPa) or more and make sure there
is no more than a 3 psi (21 kPa) per minute
leak. For combination vehicles, no more than
4 psi (28 kPa) per minute.
5. Pump the brake pedal to deplete the system
air pressure. The warning light and chime
should activate 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluid:With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluidin theMaintenance and
Specificationschapter.
2008 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
14

Rear brakes
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn or dangerously thin or
contaminated by lubricant.
Rear wheels
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. Such an inspection should follow trailer
manufacturer recommendation and should include at a minimum: general
condition, landing gear, doors, sides, lights, reflectors, suspension,
brakes, tires, wheels, cargo placement, stability and tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
check the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
If the unit starts in gear and/or the neutral start switch is not
functioning correctly, the vehicle may inadvertently move which
could result in property damage, personal injury or death.
Check the transmission fluid level and shift linkage for proper operation.
2008 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
20

Trailer ABS brake system:
Illuminates briefly when the engine
is powered-up and only when a PLC
trailer or a PLC diagnostic tool is
connected. If the light remains on
after the vehicle is started, continues to flash or fails to illuminate, have
the system serviced immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Check trans (Allison automatic
transmission only):The lamp will
illuminate for several seconds after
the ignition is turned to the ON
position. Illumination of this light indicates that a problem has been
detected and shifting may be restricted. Depending upon the severity of
the problem, the read-out digit on the shifter display may be blank.
Operation may continue in order to reach service assistance. The ECU
may not respond to shift selector requests, since operating limitations
are being placed on the transmission, i.e. upshifts and downshifts may be
restricted. Direction changes will not occur.
Refer to theTransmission Operator’s Manualfor more information.
Safety belt:Reminds you to fasten
your safety belt.
Range inhibit:Illuminates when
the transmission is not engaged in
the selected gear. The warning light
will go off when the gearshift lever
is adjusted in to the appropriate gear.
Refer to theTransmission Operator’s Manualfor more information.
ABS
CHECK
TRANS
RANGE
INHIBIT
2008 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
25

The spotter mirror (if equipped) is not heated.
Fold-away mirrors
The mirrors can be manually folded forward or backwards for narrow
spaces like driving through an automatic car wash or backing out of a
garage with the trailer tow mirror.
The telescoping feature (if equipped) allows the mirror to extend
approximately three inches (76 mm). This feature is especially useful to
the driver when towing a trailer.
SPEED CONTROL (IF EQUIPPED)
To turn speed control on
Press CRUISE RPM. If the vehicle is
moving, speed control will be
enabled; if the vehicle is stationary,
engine RPM can be controlled.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
Do not shift the gearshift lever into N (Neutral) with the speed
control on.
CRUISE
RPM
OFF
2008 F-650/750(f67)
Supplement
USA(fus)
Driver Controls
57

Note:Installing an exhaust or auxiliary brake does not necessarily
protect the engine from exceeding maximum governed speed. The
primary brakes should be used to never allow the engine to exceed
maximum governed speed under any conditions.
TRAILER BRAKE HAND CONTROL (IF EQUIPPED)
The hand control, located on the
right-hand side of the instrument
panel, is used to apply the trailer
service brakes which are
independent of the truck or tractor
service brakes.
The hand control should
never be used to apply the
brakes when the tractor and
trailer are parked unattended. Air
may leak from the system and the
vehicle could possibly move,
resulting in possible property
damage, personal injury or death.
The hand control operates a valve that provides gradual control of air
pressure applied; when the valve is only partially applied, the trailer
brakes can be overridden by pressing fully on the brake pedal.
To apply the trailer brakes using the hand control, move the lever
downward. The further the lever is pushed downward, the greater the air
pressure is applied to the brakes. The lever will remain in place until
manually moved.
To release the trailer brakes, move the lever upward completely.
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
106

TRAILER AIR SUPPLY AND PARKING BRAKE MODULAR
CONTROLS (IF EQUIPPED)
The trailer air supply valve delivers air to the trailer supply and will
automatically pop out, shutting off the trailer supply if pressure is
decreased to approximately 35 psi (249 kPa).
The parking brake controls the spring brakes on the tractor. When the
knob is pulled out it causes the trailer supply valve to pop out, applying
both the tractor and trailer parking brakes. The trailer brakes may be
independently released by pushing only the trailer air supply valve in.
Initial charge
With the air system completely discharged, both knobs (1 and 2) will be
out. When the air pressure reaches 70 psi (483 kPa) the trailer air
supply (1 – red knob) may be pushed in and should stay in charging the
trailer air system and releasing the trailer brakes.
TRAILER
AIR SUPPLY
NOT FOR PARKING
TO
TOPULL
SUPPLY
EVACUATE
PUSH
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2008 F-650/750(f67)
Supplement
USA(fus)
Driving
107

The parking brake (2–yellow knob) can now be pushed in and supply air
to the tractor spring brakes, releasing them.
Normal driving position
With both knobs pushed in, air is then supplied to both trailer and
tractor spring brakes, and all brakes are released.
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2008 F-650/750(f67)
Supplement
USA(fus)
Driving
108

System park
With both knobs pushed in (normal driving position), the parking brakes
for both the tractor and trailer can be applied by pulling the parking
brake knob (2) out, exhausting air from the tractor spring brakes,
simultaneously causing the trailer air supply valve to pop out, applying
the trailer brakes.
Trailer charge
If both knobs are out, and you want to recharge the trailer while leaving
the tractor spring brakes applied, the trailer air supply (1) can be
pushed in to recharge the trailer air supply line. This mode may also be
used to park a combination vehicle with tractor spring brakes.
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2008 F-650/750(f67)
Supplement
USA(fus)
Driving
109

Automatic application
If both knobs are pushed in and the brake system air pressure is reduced
to approximately 35 psi (249 kPa), the trailer air supply (1) knob will
automatically pop out applying the emergency or parking brakes on the
trailer. If the trailer air supply (1) knob is manually held in and the air
pressure is reduced to approximately 30 psi (207 kPa), a tripper piston
within the valve will move, exhausting the trailer air supply, applying the
trailer brakes. Further reduction of air pressure, while holding the trailer
air supply knob in, will cause the parking brake knob to pop out at 25 psi
(172 kPa).
Actuation of trailer park (emergency) or tractor bobtail position
To actuate the trailer brakes only, pull out the trailer air supply knob (1).
The trailer brakes are now applied whether emergency or spring brakes
are used on the trailer.
This mode is also used when the tractor or truck with trailer is used
during bobtail operation.
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2
2008 F-650/750(f67)
Supplement
USA(fus)
Driving
110