fuel FORD F650 2016 13.G Owners Manual
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Page 334 of 379

Sustained high-speed driving at gross vehicle weight rating (maximum loaded weight
for vehicle operation)
Replace the wheel bearing grease and grease seals if using
non-sealed bearings.
Every 30000 miles (48000
km)
Flush and refill the engine coolant. Do not add engine
coolant additive.
Every 60000 miles (96000
km) or 2400 engine hours
Note: When adding coolant additive, do not exceed the specified maximum of 48 fluid
ounces (1.4 liters). Operating the engine with excessive coolant additive may cause
overheating which could lead to severe, permanent engine damage.
Note: After the initial coolant flush and fill at 60000 miles (96000 kilometers) or 2400
engine hours, flush and fill every 45000 miles (72000 kilometers) or 1800 engine hours
thereafter. Operating in sustained ambient temperatures below -10°F (-23°C) or above 100°F (38°C)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15000 miles (24000
km), six months, 600 engine
hours, or as indicated by the
information display
Replace the wheel bearing grease and grease seals if using
non-sealed bearings.
Every 30000 miles (48000
km) Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Rotate the tires*
, inspect the tires for wear and measure
tread depth.
Every 7500 miles (12000
km)
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
Change the engine oil and filter. **
Every 7500 miles (12000
km), six months or 300
engine hours Inspect and lubricate the U-joints.
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Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15000 miles (24000
km), six months, 600 engine
hours, or as indicated by the
information display
Replace the air inlet foam filter.
Every 30000 miles (48000
km)
Replace the wheel bearing grease and grease seals if using
non-sealed bearings.
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Off-road operation
Inspect functional holes in each leg of the twin exhaust
tips and the holes under the shield just inboard of the right
rear tire to make sure they are clean and clear of debris or
foreign materials. Refer to the Vehicle Care chapter of your
owner ’s manual for more information.
As required
Inspect the steering and suspension ball joints and tie rods.
Lubricate any grease fittings.
Rotate the tires*
, inspect the tires for wear and measure
tread depth.
Every 7500 miles (12000
km), six months or 300
engine hours
Inspect the brake system pads and rotors.
Inspect the air filter restriction gauge. Replace the filter if
necessary.
Change the engine oil and filter. **
Every 7500 miles (12000
km) or 300 engine hours
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15000 miles (24000
km), six months, 600 engine
hours, or as indicated by the
information display
332
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Off-road operation
Replace the air inlet foam filter.
Every 30000 miles (48000
km)
Replace the wheel bearing grease and grease seals if using
non-sealed bearings.
* Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Using biodiesel, up to and including 20% biodiesel (B20)
Change the engine oil and filter as indicated by the
information display, and perform the services listed in the
scheduled maintenance chart.
As required
Replace the engine-mounted and frame-mounted fuel
filters.
Every 15000 miles (24000
km), six months, 600 engine
hours, or as indicated by the
information display Using fuel other than ultra-low sulfur diesel fuel - vehicles operated where ultra-low
sulfur diesel fuel is not required or available
Change engine oil and filter.
Every 2500 miles (4000
km) or three months (if
using high sulfur fuel with
more than 500 ppm sulfur)
Change engine oil and filter.
Every 5000 miles (8000
km) or six months (if using
high sulfur fuel with fewer
than 500 ppm sulfur)
Exceptions
There are several exceptions to the Normal
Schedule:
Axle Maintenance
Change the axle fluid anytime an axle is
submerged in water. Rear axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph
(72 km/h), change non-synthetic rear axle
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fluid every 3000 miles (4800 kilometers)
or three months, whichever comes first.
This interval can be waived if the axle is
filled with 75W140 synthetic gear fluid
meeting Ford specification
WSL-M2C192-A, part number
F1TZ-19580-B, or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or
equivalent for complete refill of
Traction-Lok rear axles. See Capacities
and Specifications (page 256).
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 3000 miles (5000
kilometers). If the available API SM or SN oils are not
available, then the oil change interval is
1800 miles (3000 kilometers).
Engine Air Filter Replacement
The life of the engine air filter is dependent
on exposure to dusty and dirty conditions.
Vehicles operated in these conditions
require frequent inspection and
replacement of the engine air filter and
cabin air filter.
Diesel Particulate Filter
The filter may need to be removed for ash
cleaning at approximately 120000 miles
(192000 kilometers) or greater (actual
mileage can vary greatly depending upon
engine and vehicle operating conditions)
and replaced with a new or
re-manufactured (ash cleaned) part. The
filter may need to be replaced at
approximately 250000 miles (400000
kilometers) depending upon engine and
vehicle operating conditions. In both cases,
the engine control system sets a service
light (wrench icon) to inform you to bring
your vehicle to the dealer for service. If
there are any issues with the oxidation
catalyst or particulate filter system, a
service light (wrench or engine icon) sets
by the engine control system to inform you
to bring your vehicle into a dealer for
service.
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Bulb Specification Chart..........................209
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications............................... 268
Specifications..................................................... 263
Capacities and Specifications - 6.8L
................................................................256
Specifications...................................................... 257
Capacities and Specifications.................251
Car Wash See: Cleaning the Exterior.............................. 225
Changing a Bulb..........................................208 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 209
Front Clearance and Identification Lamp................................................................. 208
Headlamp Bulbs................................................ 208
Changing a Fuse............................................170 Fuses....................................................................... 170
Changing a Road Wheel............................247 Tire Change Procedure..................................... 247
Changing the 12V Battery.........................204 Battery Management System (If
Equipped)....................................................... 205
Changing the Coalescer Filter Element.........................................................189
Changing the Engine Air Filter - 6.7L Diesel...............................................................211
Air Filter Replacement...................................... 212
Air Filter Restriction Gauge............................... 211
Changing the Engine Air Filter - 6.8L.................................................................210
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................215
Diesel Fuel Conditioner Module Filter.........215
Engine-mounted Fuel Filter............................ 216
Purging Air from the Fuel System.................217
Changing the Engine Oil and Oil Filter...............................................................188
Engine lubrication for severe service operation.......................................................... 188
Changing the Wiper Blades....................206 Checking the Wiper Blades.....................206
Child Restraint and Seatbelt
Maintenance..................................................37
Child Restraint Positioning
..........................27
Child Safety........................................................17
General Information............................................. 17
Child Safety Locks.........................................28
Cleaning Products.......................................225
Cleaning the Alloy Wheels.......................229
Cleaning the Engine....................................226
Cleaning the Exterior..................................225 Exterior Chrome Parts...................................... 225
Exterior Plastic Parts........................................ 226
Stripes or Graphics............................................ 226
Underbody........................................................... 226
Cleaning the Instrument Panel and Instrument Cluster Lens.........................228
Cleaning the Interior....................................227
Cleaning the Windows and Wiper Blades............................................................227
Climate Control...............................................70
Cold Weather Precautions........................148 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 149
Coolant Check See: Engine Coolant Check - 6.7L Diesel....195
See: Engine Coolant Check - 6.8L...............190
Cruise Control
..................................................45
Principle of Operation....................................... 134
Cruise control See: Using Cruise Control................................ 134
Customer Assistance
..................................156
D
Data Recording.................................................12 Service Data Recording....................................... 12
Daytime Running Lamps............................48
Diesel Particulate Filter................................87
Direction Indicators.......................................48
DPF See: Diesel Particulate Filter............................ 87
Draining the Fuel Filter Water Trap - 6.7L Diesel
.............................................................203
Draining the Diesel Fuel Conditioner Module
(DFCM)............................................................. 203
Driving Aids
.....................................................136
Driving Hints...................................................146
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Exterior Mirrors.................................................51
Auxiliary Convex Mirrors...................................... 51
Clearance Lamps................................................. 52
Foldaway Exterior Mirrors...................................51
Heated Exterior Mirrors...................................... 52
Power Exterior Mirrors......................................... 51
Signal Indicator Mirrors...................................... 52
Telescoping Mirrors.............................................. 52
F
Fastening the Seatbelts..............................30 Energy Management Feature.......................... 34
Fastening the Cinch Tongue............................. 32
Lap Belts.................................................................. 32
Safety Belt Extension Assembly.................... 34
Safety Belt Locking Modes............................... 33
Using Safety Belts During Pregnancy...........33
Using the Safety Belt with Cinch Tongue (Front Center and Rear Center Seats
Only)...................................................................... 31
Federal Highway Administration Regulation
.......................................................14
Fifth Wheel Operation................................144 Hook-up................................................................. 145
Un-hook................................................................. 145
Ford Credit
.........................................................13
(U.S. Only)................................................................ 13
Frame and Tow Hook Inspection
...........223
Front Seat Armrest........................................79
Fuel and Refueling
........................................90
Fuel Consumption.......................................102 Calculating Fuel Economy.............................. 103
Filling the Tank.................................................... 102
Fuel Filter - 6.8L...........................................204
Fuel Quality - Diesel
......................................92
Biodiesel.................................................................. 93
Diesel Fuel Additives.......................................... 94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........93
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 92
Fuel Quality - Gasoline.................................91 Choosing the Right Fuel..................................... 91Fuel Shutoff....................................................152
Running Out Of DEF (Diesel Exhaust
Fluid).................................................................. 153
Fuel Tank Selector Switch..........................112
Full Power Brake
...........................................124
Fuses.................................................................162
Fuse Specification Chart...........................162 Passenger Compartment Fuse Panel.........167
Power Distribution Box..................................... 162
G
Gauges...............................................................54 Diesel Engines....................................................... 56
Diesel Exhaust Fluid (DEF) Gauge.................57
Engine Coolant Temperature Gauge............55
Engine Oil Pressure Gauge............................... 55
Fuel Gauge.............................................................. 55
Gasoline Engines.................................................. 54
Gauge Package..................................................... 55
Information Display............................................. 56
Transmission Fluid Temperature Gauge................................................................... 55
General Driving Points
................................146
Backing Up............................................................ 146
General Information.......................................... 146
Parking.................................................................... 147
General Information on Radio Frequencies...................................................38
General Maintenance Information
.........314
Multi-point Inspection..................................... 320
Owner Checks and Services........................... 318
Protecting Your Investment............................ 314
Why Maintain Your Vehicle?........................... 314
Why Maintain Your Vehicle at Your Dealership?...................................................... 314
Getting Assistance Outside the U.S. and Canada..........................................................159
Getting the Services You Need
...............156
Away From Home............................................... 156
H
Handbrake See: Parking Brake............................................... 121
Hazard Warning Flashers...........................152
Headlamp Adjusting See: Adjusting the Headlamps.................... 206
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Headlamp Removal
See: Removing a Headlamp......................... 208
Head Restraints...............................................73 Adjusting the Head Restraint........................... 74
Heated Exterior Mirrors.................................72
Heating See: Climate Control........................................... 70
Hints on Controlling the Interior Climate.............................................................71
Cooling the Interior Quickly................................ 71
General Hints........................................................... 71
Heating the Interior Quickly............................... 71
Recommended Settings for Cooling..............71
Recommended Settings for Heating.............71
Side Window Defogging in Cold Weather............................................................... 72
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures..................................................... 71
Hints on Driving With Anti-Lock Brakes
............................................................120
Hood Lock See: Opening and Closing the Hood............181
I
Ignition Switch
................................................84
In California (U.S. Only)..............................157
Information Display Control.......................45
Information Displays.....................................62 General Information............................................ 62
Information Messages
.................................64
Diesel Messages................................................... 65
Engine...................................................................... 68
Fuel........................................................................\
.... 68
Key........................................................................\
..... 68
Maintenance.......................................................... 68
Park Brake............................................................... 69
Installing Child Restraints
............................18
Child Seats............................................................... 18
Tether Strap Attachment.................................. 24
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 21
Using Lap and Shoulder Belts.......................... 19
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 23
Using Tether Straps............................................. 23Instrument Cluster
.........................................54
Instrument Lighting Dimmer.....................48
Interior Lamps.................................................49 Dome and Map Lamps...................................... 49
Map Lamps............................................................ 49
Interior Mirror
...................................................53
Introduction.........................................................7
J
Jump Starting the Vehicle
.........................153
Connecting the Jumper Cables..................... 154
Jump Starting....................................................... 155
Preparing Your Vehicle..................................... 154
Removing the Jumper Cables........................ 155
K
Keys and Remote Controls.........................38
L
Lighting Control
...............................................47
Headlamp Flasher............................................... 48
High Beams............................................................. 47
Lighting...............................................................47 General Information............................................ 47
Limited Slip Differential..............................118
Load Carrying
..................................................137
Load Limit........................................................137 Unloaded or Lightly Loaded Vehicles..........137
Locking and Unlocking
................................40
Autolock and Autounlock................................. 40
Battery Saver.......................................................... 41
Illuminated Entry................................................... 41
Power Door Locks................................................ 40
Remote Control.................................................... 40
Smart Unlocks...................................................... 40
Locks..................................................................40
Lug Nuts See: Changing a Road Wheel........................ 247
M
Maintenance..................................................180 General Information.......................................... 180
Manual Climate Control..............................70
371
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Manual Seats...................................................75
Manual Lumbar .................................................... 76
Moving the Seat Backward and Forward............................................................... 75
Recline Adjustment............................................. 75
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 76
Message Center See: Information Displays................................. 62
Mirrors See: Windows and Mirrors................................ 50
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel.................253
Motorcraft Parts - 6.8L..............................252
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance............321 Intelligent Oil-Life Monitor™ (Diesel Engine
Only)................................................................... 321
Normal Maintenance Intervals..................... 322
O
Oil Change Indicator Reset
.......................190
Oil Check See: Engine Oil Check - 6.7L Diesel.............186
See: Engine Oil Check - 6.8L.......................... 185
Opening and Closing the Hood................181 Closing the Hood................................................ 182
Opening the Hood............................................... 181
Ordering Additional Owner's Literature......................................................160
Obtaining a French Owner ’s Manual..........160
Overhead Console
.........................................83
P
Parking Brake
...................................................121
Air Brakes............................................................... 123
Hydraulic Brakes................................................... 121Passive Anti-Theft System.........................42
SecuriLock ™.......................................................... 42
PATS See: Passive Anti-Theft System..................... 42
Perchlorate........................................................13
Power Door Locks See: Locking and Unlocking............................. 40
Power Seats
.....................................................76
Air-Ride Seat........................................................... 77
Power Steering Fluid Check.....................202
Power Take-Off
...............................................117
Power Windows.............................................50
Bounce-Back......................................................... 50
One-Touch Up or Down.................................... 50
Window Lock......................................................... 50
Protecting the Environment........................16
R
Rear Axle Fluid Check
.................................223
Changing the Fluid............................................. 223
Checking the Fluid Level.................................. 223
Rear Axle
...........................................................118
General Information........................................... 118
Rear Seat Armrest.........................................80
Rear Seats
.........................................................78
Folding the Rear Seat Back (Crew Cab)
........................................................................\
........ 78
Folding up the Rear Seat Cushion.................. 78
Returning the Seat to the Seating Position............................................................... 78
Recommended Towing Weights.............141
Refueling - 6.7L Diesel
.................................101
Fuel Filler Cap....................................................... 101
Fuel Fill Rate......................................................... 102
Refueling - 6.8L
............................................100
Fuel Filler Cap...................................................... 100
Remote Control..............................................38 Car Finder................................................................ 39
Integrated Keyhead Transmitters .................38
Replacing the Battery......................................... 38
Sounding a Panic Alarm.................................... 39
Removing a Headlamp
.............................208
Repairing Minor Paint Damage..............228
372
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Replacement Parts
Recommendation........................................13
Collision Repairs.................................................... 13
Scheduled Maintenance and Mechanical Repairs.................................................................. 13
Warranty on Replacement Parts..................... 14
Replacing a Lost Key or Remote Control............................................................39
Reporting Safety Defects (Canada Only)................................................................161
Reporting Safety Defects (U.S. Only)..............................................................160
Roadside Assistance....................................151
Vehicles Sold in Canada: Getting Roadside
Assistance......................................................... 151
Vehicles Sold in Canada: Using Roadside Assistance......................................................... 151
Vehicles Sold in the United States: Getting Roadside Assistance..................................... 151
Vehicles Sold in the United States: Using Roadside Assistance..................................... 151
Roadside Emergencies................................151
Running-In See: Breaking-In.................................................. 146
Running Out of Fuel - 6.7L Diesel............95 Purging Air from the Fuel System.................. 95
Running Out of Fuel - 6.8L.........................95
S
Safety Precautions
........................................90
Low Fuel Pressure................................................. 91
Satellite Radio...............................................275 Satellite Radio Electronic Serial Number
(ESN)................................................................. 276
Satellite Radio Reception Factors...............275
SIRIUS® Satellite Radio Service.................. 275
Troubleshooting................................................. 276
Scheduled Maintenance Record...........335
Scheduled Maintenance............................314
Seatbelt Height Adjustment
......................34
Seatbelt Reminder.........................................35
Belt-Minder™........................................................ 35
Seatbelts...........................................................30 Principle of Operation........................................ 30
Seatbelt Warning Lamp and Indicator Chime...............................................................35
Conditions of operation..................................... 35Seats....................................................................73
Security..............................................................42
Selective Catalytic Reduction
System............................................................95
Contaminated Diesel Exhaust Fluid or Inoperative Selective Catalytic Reduction
System................................................................ 99
Diesel Exhaust Fluid Guidelines and Information....................................................... 98
Diesel Exhaust Fluid Warning Messages and Vehicle Operations................................. 97
Filling the Diesel Exhaust Fluid Tank............96
Importance of Maintaining the Diesel Exhaust Fluid Level........................................ 96
Sitting in the Correct Position....................73
Snow Chains See: Using Snow Chains................................. 246
Special Notices
................................................14
New Vehicle Limited Warranty......................... 14
Special Instructions.............................................. 14
Special Operating Conditions Scheduled Maintenance
...............................................326
Diesel Engine....................................................... 328
Exceptions............................................................ 333
Gasoline Engines............................................... 326
Speed Control See: Cruise Control............................................ 134
Spring U-Bolt Check...................................223 U-bolt and U-bolt Nut Installation..............224
U-bolt Checks and Re-torqueing
Procedures...................................................... 224
U-bolt Nut Torque............................................. 224
Starter Switch See: Ignition Switch............................................ 84
Starting a Diesel Engine..............................86 ........................................................................\
............ 86
Cold Weather Starting....................................... 86
Diesel Engine Fast Start Glow Plug System................................................................ 86
Starting a Gasoline Engine.........................85 Failure to Start...................................................... 85
Guarding Against Exhaust Fumes.................85
Important Ventilating Information................85
Stopping the Engine When Your Vehicle is Moving................................................................. 85
Stopping the Engine When Your Vehicle is Stationary.......................................................... 85
373
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Using Voice Recognition............................281
Initiating a Voice Session................................. 281
System Interaction and Feedback..............282
Utilizing the Mediation/Arbitration Program (Canada Only).........................158
V
Vehicle Care...................................................225 General Information.......................................... 225
Vehicle Certification Label.......................255
Vehicle Identification Number................254
Vehicle Inspection Guide.............................171
Vehicle Inspection Information.................171 Trailer....................................................................... 178
Transmission........................................................ 178
Vehicle Storage
.............................................229
Battery................................................................... 230
Body........................................................................\
229
Brakes.................................................................... 230
Cooling system................................................... 230
Engine.................................................................... 230
Fuel system.......................................................... 230
General.................................................................. 229
Miscellaneous..................................................... 230
Removing Vehicle From Storage.................230
Tires........................................................................\
230
Ventilation See: Climate Control........................................... 70
VIN See: Vehicle Identification Number............254
Voice Control
...................................................45 W
Warning Lamps and Indicators................58
Anti-Lock Braking System................................ 58
Automatic Regeneration Control................... 58
Battery...................................................................... 58
Brake System......................................................... 58
Check Fuel Cap (Gasoline Engine Only).................................................................... 58
Check Suspension............................................... 58
Cruise Control........................................................ 58
Diesel Exhaust Fluid (Diesel Engine Only).................................................................... 58
Diesel Particulate Filter (Diesel Engine Only).................................................................... 59
Direction Indicator............................................... 59
Door Ajar.................................................................. 59
Electronic Locking Differential........................ 59
Engine Oil Pressure (Gasoline Engine Only).................................................................... 59
Exhaust Brake On................................................ 59
Fasten Safety Belt............................................... 59
High Beam.............................................................. 59
Hydromax............................................................... 59
Low Fuel Level (Gasoline Engine Only).................................................................... 59
Parking Brake Warning....................................... 59
Powertrain Malfunction/Reduced Power/Electronic Throttle Control
(Gasoline Engine Only)................................ 60
Service Engine Soon........................................... 60
Traction Control (Diesel Engine Only).........60
Trailer Anti-Lock Brake System (ABS).................................................................. 60
Transmission Tow/Haul.................................... 60
Two Speed Axle................................................... 60
Wait to Start (Diesel Engine Only)................60
Water in Fuel (Diesel Engine Only)................61
Washer Fluid Check....................................202
Washers See: Cleaning the Exterior.............................. 225
See: Wipers and Washers................................. 46
Waxing.............................................................226
Wheel Nuts See: Changing a Road Wheel........................ 247
Wheels and Tires.........................................232 Technical Specifications................................. 249
Windows and Mirrors...................................50
375
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