battery FORD F650 2016 13.G Service Manual

Tightening lug nuts
Tighten the lug nuts to the specified torque *
at 500 miles
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal).
Single rear wheels
Tighten the wheel lug nuts to the specified torque *
at 100
miles (160 km), and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Dual rear wheels
* See Technical Specifications (page 249).
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
320
F650750 (TBC), enUSA, First Printing Scheduled Maintenance

2
2-Speed Rear Axle........................................119
Axle Shifting.......................................................... 119
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 120
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories
.....................................................310
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps
........................206
Horizontal Aim Adjustment........................... 207
Vertical Aim Adjustment................................ 206
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................125 Air Chamber Stroke Indication...................... 125
Cam Brakes - Automatic Slack Adjusters........................................................... 125
Emergency Air Brake......................................... 126
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel................................................................... 211
See: Changing the Engine Air Filter - 6.8L..................................................................... 210
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................138
Air Suspension Dump Button........................ 138
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 138
Suspension Conversions................................. 138
System Indicator Light...................................... 138
Appendices....................................................345 Audible Warnings and Indicators..............61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack............................................277
Audio System
................................................270
General Information......................................... 270
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................272
Audio Unit - Vehicles With: AM/FM.......271
Automatic Transmission.............................113 Brake-Shift Interlock.......................................... 116
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 117
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........113
Understanding your SelectShift Automatic ™ transmission.......................... 114
Automatic Transmission Fluid Check
............................................................200
Checking Automatic Transmission
Fluid................................................................... 200
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches........................................310
Axle Inspection
..............................................221
Front Axle............................................................... 221
B
Battery See: Changing the 12V Battery..................... 204
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 26
Brake Fluid Check.........................................201
Brakes...............................................................120 General Information.......................................... 120
Brake System Inspection...........................218 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
Hydraulic Brakes................................................ 220
Breaking-In.....................................................146
367
F650750 (TBC), enUSA, First Printing Index

Bulb Specification Chart..........................209
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications............................... 268
Specifications..................................................... 263
Capacities and Specifications - 6.8L
................................................................256
Specifications...................................................... 257
Capacities and Specifications.................251
Car Wash See: Cleaning the Exterior.............................. 225
Changing a Bulb..........................................208 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 209
Front Clearance and Identification Lamp................................................................. 208
Headlamp Bulbs................................................ 208
Changing a Fuse............................................170 Fuses....................................................................... 170
Changing a Road Wheel............................247 Tire Change Procedure..................................... 247
Changing the 12V Battery.........................204 Battery Management System (If
Equipped)....................................................... 205
Changing the Coalescer Filter Element.........................................................189
Changing the Engine Air Filter - 6.7L Diesel...............................................................211
Air Filter Replacement...................................... 212
Air Filter Restriction Gauge............................... 211
Changing the Engine Air Filter - 6.8L.................................................................210
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................215
Diesel Fuel Conditioner Module Filter.........215
Engine-mounted Fuel Filter............................ 216
Purging Air from the Fuel System.................217
Changing the Engine Oil and Oil Filter...............................................................188
Engine lubrication for severe service operation.......................................................... 188
Changing the Wiper Blades....................206 Checking the Wiper Blades.....................206
Child Restraint and Seatbelt
Maintenance..................................................37
Child Restraint Positioning
..........................27
Child Safety........................................................17
General Information............................................. 17
Child Safety Locks.........................................28
Cleaning Products.......................................225
Cleaning the Alloy Wheels.......................229
Cleaning the Engine....................................226
Cleaning the Exterior..................................225 Exterior Chrome Parts...................................... 225
Exterior Plastic Parts........................................ 226
Stripes or Graphics............................................ 226
Underbody........................................................... 226
Cleaning the Instrument Panel and Instrument Cluster Lens.........................228
Cleaning the Interior....................................227
Cleaning the Windows and Wiper Blades............................................................227
Climate Control...............................................70
Cold Weather Precautions........................148 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 149
Coolant Check See: Engine Coolant Check - 6.7L Diesel....195
See: Engine Coolant Check - 6.8L...............190
Cruise Control
..................................................45
Principle of Operation....................................... 134
Cruise control See: Using Cruise Control................................ 134
Customer Assistance
..................................156
D
Data Recording.................................................12 Service Data Recording....................................... 12
Daytime Running Lamps............................48
Diesel Particulate Filter................................87
Direction Indicators.......................................48
DPF See: Diesel Particulate Filter............................ 87
Draining the Fuel Filter Water Trap - 6.7L Diesel
.............................................................203
Draining the Diesel Fuel Conditioner Module
(DFCM)............................................................. 203
Driving Aids
.....................................................136
Driving Hints...................................................146
368
F650750 (TBC), enUSA, First Printing Index

Headlamp Removal
See: Removing a Headlamp......................... 208
Head Restraints...............................................73 Adjusting the Head Restraint........................... 74
Heated Exterior Mirrors.................................72
Heating See: Climate Control........................................... 70
Hints on Controlling the Interior Climate.............................................................71
Cooling the Interior Quickly................................ 71
General Hints........................................................... 71
Heating the Interior Quickly............................... 71
Recommended Settings for Cooling..............71
Recommended Settings for Heating.............71
Side Window Defogging in Cold Weather............................................................... 72
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures..................................................... 71
Hints on Driving With Anti-Lock Brakes
............................................................120
Hood Lock See: Opening and Closing the Hood............181
I
Ignition Switch
................................................84
In California (U.S. Only)..............................157
Information Display Control.......................45
Information Displays.....................................62 General Information............................................ 62
Information Messages
.................................64
Diesel Messages................................................... 65
Engine...................................................................... 68
Fuel........................................................................\
.... 68
Key........................................................................\
..... 68
Maintenance.......................................................... 68
Park Brake............................................................... 69
Installing Child Restraints
............................18
Child Seats............................................................... 18
Tether Strap Attachment.................................. 24
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 21
Using Lap and Shoulder Belts.......................... 19
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 23
Using Tether Straps............................................. 23Instrument Cluster
.........................................54
Instrument Lighting Dimmer.....................48
Interior Lamps.................................................49 Dome and Map Lamps...................................... 49
Map Lamps............................................................ 49
Interior Mirror
...................................................53
Introduction.........................................................7
J
Jump Starting the Vehicle
.........................153
Connecting the Jumper Cables..................... 154
Jump Starting....................................................... 155
Preparing Your Vehicle..................................... 154
Removing the Jumper Cables........................ 155
K
Keys and Remote Controls.........................38
L
Lighting Control
...............................................47
Headlamp Flasher............................................... 48
High Beams............................................................. 47
Lighting...............................................................47 General Information............................................ 47
Limited Slip Differential..............................118
Load Carrying
..................................................137
Load Limit........................................................137 Unloaded or Lightly Loaded Vehicles..........137
Locking and Unlocking
................................40
Autolock and Autounlock................................. 40
Battery Saver.......................................................... 41
Illuminated Entry................................................... 41
Power Door Locks................................................ 40
Remote Control.................................................... 40
Smart Unlocks...................................................... 40
Locks..................................................................40
Lug Nuts See: Changing a Road Wheel........................ 247
M
Maintenance..................................................180 General Information.......................................... 180
Manual Climate Control..............................70
371
F650750 (TBC), enUSA, First Printing Index

Manual Seats...................................................75
Manual Lumbar .................................................... 76
Moving the Seat Backward and Forward............................................................... 75
Recline Adjustment............................................. 75
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 76
Message Center See: Information Displays................................. 62
Mirrors See: Windows and Mirrors................................ 50
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel.................253
Motorcraft Parts - 6.8L..............................252
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance............321 Intelligent Oil-Life Monitor™ (Diesel Engine
Only)................................................................... 321
Normal Maintenance Intervals..................... 322
O
Oil Change Indicator Reset
.......................190
Oil Check See: Engine Oil Check - 6.7L Diesel.............186
See: Engine Oil Check - 6.8L.......................... 185
Opening and Closing the Hood................181 Closing the Hood................................................ 182
Opening the Hood............................................... 181
Ordering Additional Owner's Literature......................................................160
Obtaining a French Owner ’s Manual..........160
Overhead Console
.........................................83
P
Parking Brake
...................................................121
Air Brakes............................................................... 123
Hydraulic Brakes................................................... 121Passive Anti-Theft System.........................42
SecuriLock ™.......................................................... 42
PATS See: Passive Anti-Theft System..................... 42
Perchlorate........................................................13
Power Door Locks See: Locking and Unlocking............................. 40
Power Seats
.....................................................76
Air-Ride Seat........................................................... 77
Power Steering Fluid Check.....................202
Power Take-Off
...............................................117
Power Windows.............................................50
Bounce-Back......................................................... 50
One-Touch Up or Down.................................... 50
Window Lock......................................................... 50
Protecting the Environment........................16
R
Rear Axle Fluid Check
.................................223
Changing the Fluid............................................. 223
Checking the Fluid Level.................................. 223
Rear Axle
...........................................................118
General Information........................................... 118
Rear Seat Armrest.........................................80
Rear Seats
.........................................................78
Folding the Rear Seat Back (Crew Cab)
........................................................................\
........ 78
Folding up the Rear Seat Cushion.................. 78
Returning the Seat to the Seating Position............................................................... 78
Recommended Towing Weights.............141
Refueling - 6.7L Diesel
.................................101
Fuel Filler Cap....................................................... 101
Fuel Fill Rate......................................................... 102
Refueling - 6.8L
............................................100
Fuel Filler Cap...................................................... 100
Remote Control..............................................38 Car Finder................................................................ 39
Integrated Keyhead Transmitters .................38
Replacing the Battery......................................... 38
Sounding a Panic Alarm.................................... 39
Removing a Headlamp
.............................208
Repairing Minor Paint Damage..............228
372
F650750 (TBC), enUSA, First Printing Index

Using Voice Recognition............................281
Initiating a Voice Session................................. 281
System Interaction and Feedback..............282
Utilizing the Mediation/Arbitration Program (Canada Only).........................158
V
Vehicle Care...................................................225 General Information.......................................... 225
Vehicle Certification Label.......................255
Vehicle Identification Number................254
Vehicle Inspection Guide.............................171
Vehicle Inspection Information.................171 Trailer....................................................................... 178
Transmission........................................................ 178
Vehicle Storage
.............................................229
Battery................................................................... 230
Body........................................................................\
229
Brakes.................................................................... 230
Cooling system................................................... 230
Engine.................................................................... 230
Fuel system.......................................................... 230
General.................................................................. 229
Miscellaneous..................................................... 230
Removing Vehicle From Storage.................230
Tires........................................................................\
230
Ventilation See: Climate Control........................................... 70
VIN See: Vehicle Identification Number............254
Voice Control
...................................................45 W
Warning Lamps and Indicators................58
Anti-Lock Braking System................................ 58
Automatic Regeneration Control................... 58
Battery...................................................................... 58
Brake System......................................................... 58
Check Fuel Cap (Gasoline Engine Only).................................................................... 58
Check Suspension............................................... 58
Cruise Control........................................................ 58
Diesel Exhaust Fluid (Diesel Engine Only).................................................................... 58
Diesel Particulate Filter (Diesel Engine Only).................................................................... 59
Direction Indicator............................................... 59
Door Ajar.................................................................. 59
Electronic Locking Differential........................ 59
Engine Oil Pressure (Gasoline Engine Only).................................................................... 59
Exhaust Brake On................................................ 59
Fasten Safety Belt............................................... 59
High Beam.............................................................. 59
Hydromax............................................................... 59
Low Fuel Level (Gasoline Engine Only).................................................................... 59
Parking Brake Warning....................................... 59
Powertrain Malfunction/Reduced Power/Electronic Throttle Control
(Gasoline Engine Only)................................ 60
Service Engine Soon........................................... 60
Traction Control (Diesel Engine Only).........60
Trailer Anti-Lock Brake System (ABS).................................................................. 60
Transmission Tow/Haul.................................... 60
Two Speed Axle................................................... 60
Wait to Start (Diesel Engine Only)................60
Water in Fuel (Diesel Engine Only)................61
Washer Fluid Check....................................202
Washers See: Cleaning the Exterior.............................. 225
See: Wipers and Washers................................. 46
Waxing.............................................................226
Wheel Nuts See: Changing a Road Wheel........................ 247
Wheels and Tires.........................................232 Technical Specifications................................. 249
Windows and Mirrors...................................50
375
F650750 (TBC), enUSA, First Printing Index