transmission FORD F650 2017 13.G Workshop Manual

•
Maintaining proper steering gear and
power steering pump lubricant levels.
• Checking steering column joint bolts
and steering linkage, particularly for
body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check
steering column joint bolt tightness every
60,000 mi (96,000 km) or annually,
whichever occurs first. Do not overtighten
the bolts.
Hydraulic System
Whenever draining and refilling the power
steering's hydraulic system for any reason,
bleed air from the system before returning
the vehicle to service. Failure to bleed the
hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware
of the proper procedures for filling and
bleeding the system.
SUSPENSION SYSTEM
INSPECTION
Note: Do not adjust air suspension height
to any setting other than the specified
setting. Altering the height setting changes
the driveline angle and may result in
unwarrantable component damage, such
as transmission component damage.
Verify drive axle air suspension height and
height control valve performance at engine
oil change intervals.
Periodically check:
• Condition of spring leaves for evidence
of fatigue, bending or breakage.
• Condition of suspension mounting
brackets and bushings.
• Torque rod mounting fasteners for
tightness. •
For proper suspension alignment.
Maintain proper alignment at all times.
• U-bolts. After the chassis has been
operating under load for
1,000 mi
(1,600 km) or six months (whichever
comes first), the U-bolt nuts must be
re-torqued. Re-torque the U-bolt nuts
every
37,000 mi (60,000 km)
thereafter. Clean and lubricate the
U-bolt and nut threads and seats to
make sure a like new condition when
re-torqueing. See
Spring U-Bolt
Check (page 224).
FRAME AND TOW HOOK
INSPECTION
Your vehicle's chassis is manufactured
with frame rails of either HSLA steel or
heat-treated steel. Handle each in a
specific manner to make sure maximum
service life. Consult the service manual or
an authorized dealer before attempting
frame repair or modification.
It is important, particularly on vehicles that
use tow hooks frequently, to inspect the
front and rear tow hooks for damage or a
loose mounting.
REAR AXLE FLUID CHECK
Your rear axle may have an optional
synthetic lubricant that allows the use of
extended service intervals. A tag on the
filler plug identifies the use of the synthetic
lubricant.
Only use a lubricant that meets
manufacturer specifications. Only use a
lubricant that meets manufacturer
specifications. Use of a non-approved rear
axle lubricant may cause internal axle
component damage. See Capacities and
Specifications
(page 258).
223
F-650/750 (TBC) , enUSA, First Printing Maintenance

The tires on your vehicle have all-weather
treads to provide traction in rain and snow.
However, in some climates, you may need
to use snow tires and cables. If you need
to use cables, it is recommended that steel
wheels (of the same size and
specifications) be used, as cables may chip
aluminum wheels.
Note:
The suspension insulation and
bumpers help prevent vehicle damage. Do
not remove these components from your
vehicle when using snow tires and chains.
Follow these guidelines when using snow
tires and chains:
• If possible, avoid fully loading your
vehicle.
• Use only SAE Class S chains.
• Install chains securely, verifying that
the chains do not touch any wiring,
brake lines or fuel lines.
• Drive cautiously. If you hear the chains
rub or bang against your vehicle, stop
and retighten the chains. If this does
not work, remove the chains to prevent
damage to your vehicle.
• Remove the tire chains when they are
no longer needed. Do not use tire
chains on dry roads.
If you have any questions regarding snow
chains or cables, please contact your
authorized dealer.
CHANGING A ROAD WHEEL
If you get a flat tire while driving, do not
apply the brake heavily. Instead, gradually
decrease your speed. Hold the steering
wheel firmly and slowly move to a safe
place on the side of the road. Tire Change Procedure WARNINGS
When one of the front wheels is off
the ground, the transmission alone
will not prevent the vehicle from
moving or slipping off the jack, even if the
transmission is in park (P). To help prevent the vehicle from
moving when you change a tire, be
sure to place the transmission in park
(P), set the parking brake and block (in
both directions) the wheel that is
diagonally opposite (other side and end of
the vehicle) to the tire being changed. Never get underneath a vehicle that
is supported only by a jack. If the
vehicle slips off the jack, you or
someone else could be seriously injured. Do not attempt to change a tire on
the side of the vehicle close to
moving traffic. Pull far enough off the
road to avoid the danger of being hit when
operating the jack or changing the wheel. Note:
Passengers should not remain in the
vehicle when the vehicle is being jacked.
Park on a level surface, set the parking
brake and activate the hazard flashers. 1.
Turn the engine off and block the wheel
that is diagonally opposite of the flat
tire using a wheel chock.
248
F-650/750 (TBC) , enUSA, First Printing Wheels and TiresE142551

MOTORCRAFT PARTS - 6.7L DIESEL
6.7L Diesel
Component
FL-2051S
Engine oil filter
FA-1907
Foam pre-filter
FA-1923
Air filter
FL-2070
Crankcase vent filter
FD-4615
Fuel filter kit (2 included - engine and frame
rail mounted )
FT-187
Transmission filter
BH-31-XL
Two Batteries (standard)(1500 CCA)
BH-31-XT
Two Batteries (optional)(1800 CCA)
BH-31-XT
Three Batteries (optional)(2700 CCA)
WW-2245
Windshield wiper blade
For scheduled maintenance, we recommend Motorcraft® replacement parts available
at your Ford dealer or at fordparts.com. These parts meet or exceed Ford Motor Company ’s
specifications and are engineered for your vehicle. Use of other parts may impact vehicle
performance, emissions and durability. Your warranty may be void for any damage related
to use of other parts.
If a Motorcraft® oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
255
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications

VEHICLE CERTIFICATION
LABEL
The National Highway Traffic Safety
Administration Regulations require that a
Safety Compliance Certification Label be
affixed to a vehicle and prescribe where
the Safety Compliance Certification Label
may be located. The Safety Compliance
Certification Label shall be affixed to either
the door hinge pillar, the door latch post,
or the edge of the door near the door latch,
next to the driver's seating position.
TRANSMISSION CODE
DESIGNATION The transmission code is on the Safety
Compliance Certification Label. The
following table shows the transmission
code along with the transmission
description.
Code
Description
P
Six-speed automatic transmission 6R140 (Gas)
G
Six-speed automatic transmission 6R140 (Diesel)
257
F-650/750 (TBC) , enUSA, First Printing Capacities and SpecificationsE167469 E167814

CAPACITIES AND SPECIFICATIONS - 6.8L
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
28.8 qt (27.3 L)1
Engine coolant
58 gal (219.5 L)
Fuel tank (Limited Series)
(Usable capacity)2
62 gal (234.6 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Small)
(Usable capacity)2
50 gal (189.2 L)
(Liquid capacity)
59 gal (223.3 L)
Fuel tank (Large)
(Usable capacity)2
63 gal (238.4 L)
(Liquid capacity)
Between MIN and MAX on brake fluid reservoir
Brake fluid
17.4 qt (16.5 L)3
Automatic transmission fluid
6–7 fl oz (177 –207 ml)
Front axle wheel bearing oil (8500 lb axle)
12–13 fl oz (355– 385 ml)
Front axle wheel bearing oil (all except
8500 lb axle)
19 pt (9.0 L)4
Rear axle (S-140)(13.5k, 17.5k, 19k single
speed)
37 pt (17.5 L)4
Rear axle (S-170)(23k single speed)
258
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications

Specification
Name
WSS-M97B44-D2
Engine coolant (U.S. and Mexico):
Motorcraft® Orange Prediluted Antifreeze/Coolant
VC-3DIL-B
WSS-M97B44-D2
Engine coolant (Canada):
Motorcraft® Orange Prediluted Antifreeze/Coolant
CVC-3DIL-B
WSS-M6C65-A3
Brake fluid:
Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid
PM-21
WSS-M2C938-A
Automatic transmission fluid (U.S. and Mexico):
MERCON LV
Motorcraft® MERCON LV Automatic Transmission Fluid
XT-10-QLVC
WSS-M2C938-A
Automatic transmission fluid (Canada):
MERCON LV
Motorcraft® MERCON LV Automatic Transmission Fluid
CXT-10-QLVC
WSL-M2C192-A
Front axle (wheel bearing oil):
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL
WSP-M2C197-A1
Recommended Rear axle fluid (U.S. and Mexico): (S-
140)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A1
Recommended Rear axle fluid (Canada): (S-140)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
CXY-80W90-1L
WSL-M2C192-A1
Optional Rear axle fluid (U.S. and Mexico): (S-140)
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL
WSL-M2C192-A1
Optional Rear axle fluid (Canada): (S-140)
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
CXY-75W140-1L
WSP-M2C197-A
Recommended Rear axle fluid (U.S. and Mexico): (S-170)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
Recommended Rear axle fluid (Canada): (S-170)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
CXY-80W90-1L
260
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications

Specification
Name
WSB-M8B16-A2
Windshield washer fluid (Canada):
Motorcraft® Premium Quality Windshield Washer Fluid
CXC-37-(A, B, D, F)
WSH-M17B19-A
A/C refrigerant (U.S.):
Motorcraft® R-134a Refrigerant
YN-19
WSH-M17B19-A
A/C refrigerant (Canada):
Motorcraft® R-134a Refrigerant
CYN-16-R
WSH-M17B19-A
A/C refrigerant (Mexico):
Motorcraft® R-134a Refrigerant
MYN-19
WSH-M1C231-B
A/C refrigerant compressor oil:
Motorcraft® PAG Refrigerant Compressor Oil
YN-12-D
ESB-M1C93-B
Multi-purpose grease:
Motorcraft® Multi-Purpose Grease Spray
XL-5-A
--
Lock cylinders (U.S.):
Penetrating and Lock Lubricant
XL-1
--
Lock cylinders (Canada):
Penetrating Fluid
CXC-51-A
--
Lock cylinders (Mexico):
Penetrating and Lock Lubricant
MXL-1
WSD-M1C227-A
Transmission, parking brake linkages and pivots, brake
pedal shift:
Motorcraft® Premium Long-Life Grease
XG-1-E1
1 Motorcraft® SAE 75W-140 Synthetic Rear
Axle Lubricant is standard for (Limited
Series) vehicles. If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
•
Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
262
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications

•
Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft® motor oil for
your vehicle. If Motorcraft® oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricants Specification
Advisory Committee (ILSAC).
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 4 Low
Viscosity (LV) High Performance Brake Fluid
or equivalent meeting WSS-M6C65-A2. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Note: Automatic transmissions that require
MERCON LV transmission fluid should only
use MERCON LV transmission fluid. The
use of any other fluid may cause
transmission damage.
CAPACITIES AND SPECIFICATIONS - 6.7L DIESEL
Capacities WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
15.0 qt (14.2 L)
Engine oil (with oil filter)
35.1 qt (33.2 L)1
Engine coolant (primary high-temperature
cooling system loop)
48 fl oz (1.41 L)2
Engine coolant additive (primary high-
temperature cooling system loop)
263
F-650/750 (TBC) , enUSA, First Printing Capacities and SpecificationsE142732

Capacity
Item
15.1 qt (14.3 L)1
Engine coolant (secondary cooling system)
16.0 fl oz (473 ml)2
Engine coolant additive (secondary cooling
system)
8 gal (30.2 L)
Diesel Exhaust Fluid (DEF)
61 gal (230.9 L)
Fuel tank (Dual)(Left side)
(Usable capacity)3
65 gal (246 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Dual)(Right side)
(Usable capacity)3
50 gal (189.2 L)
(Liquid capacity)
47 gal (177.9 L)
Fuel tank (Small)
(Usable capacity)3
50 gal (189.2 L)
(Liquid capacity)
53 gal (200.6 L)
Fuel tank (Medium)
(Usable capacity)3
56 gal (211.9 L)
(Liquid capacity)
61 gal (230.9 L)
Fuel tank (Large)
(Usable capacity)3
65 gal (246 L)
(Liquid capacity)
Between MIN and MAX on brake fluid reservoir
Brake Fluid
16.3 qt (15.4 L)4
Automatic Transmission Fluid
6–7 fl oz (177 –207 ml)
Front axle wheel bearing oil (8500 lb axle)
12–13 fl oz (355– 385 ml)
Front axle wheel bearing oil (all except
8500 lb axle)
264
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications

Specification
Name
Motorcraft® Cetane Booster & Performance Improver
PM-22-B --
Anti-Gel & Performance Improver (U.S.):
Motorcraft® Anti-Gel & Performance Improver
PM-23-A
--
Anti-Gel & Performance Improver (Canada):
Motorcraft® Anti-Gel & Performance Improver
PM-23-B
WSS-M6C65-A3
Brake fluid:
Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid
PM-21
WSS-M2C938-A
Automatic transmission fluid (U.S. and Mexico):
MERCON LV
Motorcraft® MERCON LV Automatic Transmission Fluid
XT-10-QLVC
WSS-M2C938-A
Automatic transmission fluid (Canada):
MERCON LV
Motorcraft® MERCON LV Automatic Transmission Fluid
CXT-10-QLVC
WSL-M2C192-A
Front axle (wheel bearing oil):
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL
WSP-M2C197-A
Recommended Rear axle fluid (U.S.): (S-140)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
Recommended Rear axle fluid (Canada): (S-140)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
CXY-80W90-1L
WSL-M2C192-A
Optional Rear axle fluid (U.S.): (S-140)
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL
WSL-M2C192-A
Optional Rear axle fluid (Canada): (S-140)
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
CXY-75W140-1L
WSP-M2C197-A
Recommended Rear axle fluid (U.S.): (S-170)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
Recommended Rear axle fluid (U.S.): (S-170)
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
267
F-650/750 (TBC) , enUSA, First Printing Capacities and Specifications