service indicator FORD F650/750 2019 User Guide

GENERAL INFORMATION
WARNING: Do not apply the brake
pedal and accelerator pedal
simultaneously. Applying both pedals
simultaneously for more than a few
seconds will limit engine performance,
which may result in difficulty maintaining
speed in traffic and could lead to serious
injury.
Note: Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked as soon as possible. If your
vehicle has continuous vibration or shudder
in the steering wheel while braking, have it
checked by an authorized dealer.
All standard equipment brakes are
self-adjusting. Automatic adjustment,
when required, occurs whenever you apply
and release the brakes during forward or
reverse operation.
Know the required stopping distances for
all driving conditions you may encounter.
For longer brake lining life, take full
advantage of engine braking power when
coming to a stop.
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
If the brakes do not grip well:
• Check brake adjustment.
• Check the brake linings for excessive
wear.
• Check the system air pressure on
vehicles with air brakes. •
Let the brakes cool if you have been
using them excessively, as in mountain
driving or after several fast, high-speed
stops.
• If you have been driving through deep
water, gently apply the brakes several
times while your vehicle is moving
slowly.
Brake Over Accelerator
In the event the accelerator pedal
becomes stuck or entrapped, apply steady
and firm pressure to the brake pedal to
slow the vehicle and reduce engine power.
If you experience this condition, apply the
brakes and bring your vehicle to a safe
stop. Move the transmission to park (P),
switch the engine off and apply the parking
brake. Inspect the accelerator pedal for
any interference. If none are found and the
condition persists, have your vehicle towed
to the nearest authorized dealer
Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you switch the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If you connect a PLC trailer with
the ignition on, the trailer ABS
light also illuminates. If the light
fails to illuminate, if it remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
See
Warning Lamps and Indicators
(page 60).
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5. Tighten the nut until the spring is fully
caged and brakes released. Do not
loosen or remove the release stud and
nut unless you completely assemble
and securely clamp the brake chamber.
6. After restoring the air pressure, unscrew and remove the release stud
and install in the carrying pocket. Install
the access plug.
AIR BRAKES (IF EQUIPPED) WARNING:
Do not drive or
continue to drive if the low air pressure
buzzer is sounding or the brake warning
light is lit. These warnings indicate that
air pressure is not to normal operating
level. Continued use of the vehicle could
result in loss of braking ability. WARNING:
Avoid repeated light
application of the brake pedal. This
depletes air pressure faster and could
result in loss of braking capability. WARNING:
Do not move the
vehicle when the air pressure is
insufficient because the brake system
may be inoperative.
After starting the engine, give the air
compressor time to build up the air
pressure to
60 psi (414 kPa) before moving
your vehicle. Periodically check the air pressure gauge
while driving. Pressure should range
between approximately 100 psi (690 kPa)
to
130 psi (896 kPa). The air compressor
governor cut-in and cutout pressure
settings are set at the factory and are not
adjustable. When air pressure is insufficient
(below
60 psi (414 kPa)), a
warning light illuminates and a
buzzer sounds when the ignition is in the
on position. This may happen because
excessive brake applications are depleting
the system air pressure. If this condition
occurs, stop driving your vehicle until the
compressor has fully recharged the air
system.
Select a gear ratio to help slow your vehicle
before descending grades. Supplementing
with brakes, as required, help to safely slow
the vehicle and avoids overspeeding the
engine.
Air Chamber Stroke Indication
Air chamber push rods have orange stroke
indicator markers that warn when the
braking system requires adjustment or
repair. The painted orange indicator is on
the air chamber push rod at the slack
adjuster stroke dimension that requires
service when visible during brake
application.
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PRINCIPLE OF OPERATION
The traction control system helps avoid
drive wheel spin and loss of traction.
If your vehicle begins to slide, the system
applies the brakes to individual wheels
and, when needed, reduces engine power
at the same time. If the wheels spin when
accelerating on slippery or loose surfaces,
the system reduces engine power in order
to increase traction.
Note:
The system does not apply the brakes
when vehicle speed is above 25 mph
(40 km/h).
USING TRACTION CONTROL -
VEHICLES WITH: AIR BRAKES WARNING:
The stability and
traction control light illuminates steadily
if the system detects a failure. Make sure
you did not manually disable the traction
control system using the information
display controls or the switch. If the
stability control and traction control light
is still illuminating steadily, have the
system serviced by an authorized dealer
immediately. Operating your vehicle with
the traction control disabled could lead
to an increased risk of loss of vehicle
control, vehicle rollover, personal injury
and death.
Press the TCS Off button to enable the
mud/snow mode.
This is beneficial when your vehicle is stuck
in snow or on a slippery road surface. This
mode allows wheel spin to dig your vehicle
out and allows you to rock your vehicle.
Press the switch again to select standard
traction control. The system automatically
selects standard traction control at the
next ignition cycle. System Indicator Light
Note:
If the traction control light does not
flash during a traction control event or stays
illuminated, the system is not functioning
properly. Take your vehicle to an authorized
dealer for service.
During traction control operation, the
traction control light flashes rapidly and
the engine does not rev-up when you press
further on the accelerator. This is normal
and is no reason for concern.
In Mud/Snow mode, the TCS OFF light
illuminates on the instrument cluster. If a
traction event occurs in either mode, the
Stability Control and Traction Control light
flashes rapidly.
USING TRACTION CONTROL -
VEHICLES WITH: HYDRAULIC
BRAKES WARNING:
Aggressive driving in
any road conditions can cause you to
lose control of your vehicle increasing
the risk of severe personal injury or
property damage. The occurrence of a
traction control event is an indication
that at least some of the tires have
exceeded their ability to grip the road;
this may lead to an increased risk of loss
of vehicle control, vehicle rollover,
personal injury and death. If you
experience a severe road event, SLOW
DOWN.
The system automatically turns on each
time you switch the ignition on.
Use the traction control switch on the
instrument panel to switch the system off
or on.
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(If Equipped)

If your vehicle is stuck in mud or snow,
switching traction control off may be
beneficial as this allows the wheels to spin.
Press the switch again to enable the
traction control system.
System Indicator Light
Note:
If the traction control light does not
flash during a traction control event or stays
illuminated, the system is not functioning
properly. Take your vehicle to an authorized
dealer for service.
During traction control operation, the
traction control light flashes rapidly and
the engine does not rev-up when you press
further on the accelerator. This is normal
and is no reason for concern.
When traction control is disabled, the
traction control light illuminates and
flashes slowly.
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Vehicles Sold in Canada: Getting
Roadside Assistance
To fully assist you should you have a
vehicle concern, Ford Motor Company of
Canada, Limited offers a complimentary
roadside assistance program. This program
is eligible within Canada or the continental
United States.
The service is available 24 hours a day,
seven days a week.
This program is separate from the New
Vehicle Limited Warranty, but the coverage
is concurrent with the powertrain coverage
period of your vehicle. Canadian roadside
coverage and benefits may differ from the
U.S. coverage.
If you require more information, please call
us in Canada at 1-800-665-2006, or visit
our website at www.ford.ca.
HAZARD FLASHERS
Note:
If used when the vehicle is not
running, the battery loses charge. As a result,
there may be insufficient power to restart
your vehicle. The hazard flasher control is on the
steering column. Use it when your vehicle
is creating a safety hazard for other
motorists. •
Press the flasher control and all front
and rear direction indicators flash.
• Press the flasher control again to
switch them off.
FUEL SHUTOFF (IF EQUIPPED) WARNING:
If your vehicle has
been involved in a crash, have the fuel
system checked. Failure to follow this
instruction could result in fire, personal
injury or death.
Note: When you try to restart your vehicle
after a fuel shutoff, your vehicle makes sure
that various systems are safe to restart.
Once your vehicle determines that the
systems are safe, your vehicle allows you to
restart.
Note: In the event that your vehicle does
not restart after your third attempt, contact
a qualified technician.
The fuel pump shutoff stops the flow of
fuel to the engine in the event of a
moderate to severe crash. Not every
impact causes a shutoff.
Should your vehicle shut off after a crash,
you may restart your vehicle.
If your vehicle has a key system:
1. Turn key to the off position.
2. Turn key to the start position.
3. Turn key to the off position.
4. Turn key to the on position.
5. The fuel pump is now re-enabled.
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4.
Make sure that the sealing surfaces on
the filter housing and cover are clean
and free of debris.
5. Install the new filter element.
6. Install the filter cover.
7. Install the bolts finger-tight. 8.
Fully tighten all of the bolts to between
3–4 lb.ft (4.5–6 Nm) in the sequence
shown.
9. Record the engine mileage and update
the service log accordingly.
OIL CHANGE INDICATOR
RESET
Use the information display controls on
the steering wheel to reset the oil change
indicator. See
General Information
(page 64). ENGINE COOLANT CHECK -
6.7L DIESEL WARNING:
Do not remove the
coolant reservoir cap when the engine is
on or the cooling system is hot. Wait 10
minutes for the cooling system to cool
down. Cover the coolant reservoir cap
with a thick cloth to prevent the
possibility of scalding and slowly remove
the cap. Failure to follow this instruction
could result in personal injury. WARNING:
Do not put coolant in
the windshield washer reservoir. If
sprayed on the windshield, coolant could
make it difficult to see through the
windshield. WARNING:
To reduce the risk of
personal injury, make sure the engine is
cool before unscrewing the coolant
pressure relief cap. The cooling system
is under pressure. Steam and hot liquid
can come out forcefully when you loosen
the cap slightly. WARNING:
Do not add coolant
further than the MAX mark.
When the engine is cold, check the
concentration and level of the coolant at
the intervals listed in the scheduled
maintenance information. See Scheduled
Maintenance
(page 322).
Note: Make sure that the coolant level is
between the
MIN and MAX marks on the
coolant reservoir.
Note: Coolant expands when it is hot. The
level may extend beyond the
MAX mark.
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165
4
32
7

Never use compressed air or dry
sweeping to clean the work area. Use an
industrial vacuum cleaner with a HEPA
filter system and rags soaked in water
and wrung until nearly dry. Dispose of
used rags with care to avoid getting dust
in the air. Use an approved respirator
when emptying vacuum cleaners and
handling used rags.
Worker clean-up: Wash your hands
before eating, drinking or smoking.
Vacuum your work clothes after use and
then launder them separately, without
shaking them, to prevent fiber dust
getting into the air.
Your vehicle is equipped with
non-asbestos brake linings. However,
exposure to excessive amounts of brake
material (whether asbestos or
non-asbestos, fiberglass, mineral wool,
aramid or carbon) may be a serious health
hazard.
Air Brakes WARNING: Do not manually
adjust the automatic slack adjusters to
correct excessive push rod stroke as it
may result in reduced brake
effectiveness and a vehicle crash.
Excessive push rod stroke indicates that
a problem exists with the automatic
adjuster, with the installation of the
adjuster, or with foundation brake
components that manual adjustment
does not remedy. Seek service from a
qualified facility for excessive push rod
stroke. Inspection and Adjustment
Establish a regular schedule for periodic
cleaning, lubrication and adjustment
inspection based on vehicle use. Exact
maintenance intervals are difficult to
predetermine due to vehicle applications
and operating conditions. If you are
uncertain of the proper schedule for your
vehicle, contact an authorized dealer.
Regular inspections should include:
•
Periodic checking (every service
interval) of push rod travel or brake
adjustment. This is essential for
effective braking. Brake chamber push
rods on original equipment chambers
now incorporate an orange paint
marker near the base of the push rod
as a stroke indicator to aid in
adjustment checks. If the push rod is
clean and the brakes are out of
adjustment, you can see the orange
marker protruding from the chamber
when the brakes are applied.
• Checking the brake lining (every service
interval). When brake linings or blocks
wear within 0.063 in (1.6 mm) they
must be replaced.
• Periodic checking (every service
interval) of the air compressor filter.
Check the filter minder and when the
indicator is near or on the red line
marked
Service, replace the filter and
reset the service filter minder.
Do not back off or disconnect the front
brakes so that they are less effective,
letting the rear brakes do all the stopping
of your vehicle. Do not overlook the brakes
on the trailer either. Brake condition on the
trailer is just as important as the tractor.
Proper brake balance on trucks and
tractor-trailers is essential for effective
braking.
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At Every Oil Change Interval as Indicated by the Information Display
1
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate components equipped with grease fittings.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil Change
Indicator Reset
(page 196).
3 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Other Maintenance Items
1
Replace the engine-mounted and frame-mounted fuel
filters. 2
Every
22,000 mi
(36,000 km)
Inspect engine and secondary cooling system coolant
concentration, freeze-point protection, additive, corrosion
inhibitor, strength, coolant level, and hoses. Add coolant
additive if necessary.3
Every
30,000 mi
(48,000 km)
Replace the air inlet foam filter.
Every
45,000 mi
(72,000 km)
Inspect the accessory drive belt or belts. 4
At
90,000 mi
(144,000 km))
Change the rear axle fluid. See
Special Operating
Conditions Scheduled Maintenance
(page 331). 5
At
100,000 mi
(160,000 km)
Change the engine and secondary cooling system coolant. 6
At
200,000 mi
(322,000 km)
Change crankcase ventilation filter.
Every
105,000 mi
(168,000 km)
Change the automatic transmission fluid and filter. Consult
an authorized dealer for requirements.
Every
150,000 mi
(240,000 km)
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Automatic Transmission.............................115
Brake-Shift Interlock.......................................... 118
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 119
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........115
Understanding your SelectShift™ Automatic transmission.............................. 116
Automatic Transmission Fluid Check............................................................204
Transmission Fluid Level................................ 204
Auxiliary Power Points.................................83 110 Volt AC Power Point..................................... 83
12 Volt DC Power Point....................................... 83
Locations................................................................. 83
Auxiliary Switches........................................318
Axle Inspection.............................................225 Front Axle.............................................................. 225
B
Battery See: Changing the 12V Battery..................... 208
Bonnet Lock See: Opening and Closing the Hood...........188
Booster Seats...................................................27
Types of Booster Seats...................................... 28
Brake Fluid Check........................................205
Brakes................................................................122 General Information........................................... 122
Brake System Inspection
..........................222
Air Brakes.............................................................. 223
Driveline Parking Brake.................................... 225
Hydraulic Brakes................................................. 224
Breaking-In......................................................149
Bulb Specification Chart...........................275
C
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications................................ 267
Specifications..................................................... 263
Capacities and Specifications - 6.8L................................................................269
Alternative Engine Oil for Extremely Cold Climates............................................................ 274
Specifications..................................................... 270Capacities and Specifications
................255
Car Wash See: Cleaning the Exterior.............................. 229
Catalytic Converter
......................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 104
Changing a Bulb............................................212 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp.................................................. 213
Front Clearance and Identification Lamp................................................................... 212
Headlamp Bulbs................................................. 212
Changing a Fuse
............................................176
Fuses........................................................................\
176
Changing a Road Wheel............................251 Tire Change Procedure..................................... 251
Changing the 12V Battery.........................208 Battery Management System (If
Equipped)....................................................... 209
Changing the Crankcase Vent Filter Element - 6.7L Diesel...............................195
Changing the Engine Air Filter - 6.7L Diesel..............................................................213
Air Filter Replacement...................................... 214
Air Filter Restriction Gauge.............................. 213
Changing the Engine Air Filter - 6.8L.................................................................216
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters..............................................................218
Diesel Fuel Conditioner Module Filter.........219
Engine-mounted Fuel Filter........................... 220
Changing the Engine Oil and Oil Filter................................................................194
Engine lubrication for severe service operation.......................................................... 195
Changing the Wiper Blades
......................210
Checking the Wiper Blades......................210
Child Restraint and Seatbelt Maintenance.................................................39
Child Restraint Positioning.........................29
Child Safety
.......................................................19
General Information............................................. 19
Child Safety Locks...........................................31
Cleaning Products
.......................................229
Materials............................................................... 229
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Cleaning the Engine.....................................231
Cleaning the Exterior..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232 Mirrors..................................................................... 232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions.........................151 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 152
Coolant Check See: Engine Coolant Check - 6.7L
Diesel................................................................. 196
See: Engine Coolant Check - 6.8L..............200
Cruise Control
..................................................47
Principle of Operation....................................... 138
Cruise control See: Using Cruise Control................................ 138
Customer Assistance
.................................160
D
Data Recording
.................................................13
Service Data Recording....................................... 13
Daytime Running Lamps............................50
Diesel Particulate Filter
..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................207
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 207
Driving Aids
.....................................................140
Driving Hints...................................................149
Driving Through Water................................153
Operation in Standing Water......................... 153DRL
See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................150
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
...............351
Electronic Locking Differential................120 Activating the Locking Differential................121
Driver-Controlled Locking
Differential....................................................... 120
Servicing a Vehicle with a Locking Differential......................................................... 121
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................353 SYNC End User License Agreement
(EULA).............................................................. 353
Engine Block Heater
.....................................90
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................196
Adding Coolant.................................................... 197
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 198
Engine-driven Cooling Fan............................ 200
Recycled Coolant............................................... 199
Severe Climates.................................................. 199
Engine Coolant Check - 6.8L..................200 Adding Coolant................................................... 201
Engine Coolant Temperature Management.................................................. 203
Fail-Safe Cooling............................................... 202
Recycled Coolant............................................... 201
Severe Climates................................................. 202
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................192 Adding Engine Oil............................................... 192
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