check engine FORD F650/750 2019 Manual PDF

Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great.Multi-point Inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure2
Exterior lamps operation
Windshield for cracks, chips or pits
Fluid levels 1
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
Hazard warning system operation
Hood rest for lubrication
1 Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
2 If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle. NORMAL SCHEDULED
MAINTENANCE
Intelligent Oil-Life Monitor™
(Diesel Engine Only)
Your diesel engine is equipped with an
Intelligent Oil-Life Monitor that determines
when you should change the engine oil
based on how your vehicle is used. By using
several important factors in its
calculations, the monitor helps reduce the
cost of owning your vehicle and reduces
environmental waste at the same time.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Scheduled Maintenance

Normal Maintenance Intervals
Gasoline Engines
7,500 mi (12,000 km) or Six Months Whichever Comes First
Change the engine oil and filter.
Rotate the tires 1
, inspect tire wear and measure tread depth.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
Perform a multi-point inspection, recommended.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. 15,000 mi (24,000 km) or 12 Months Whichever Comes First
Inspect the automatic transmission fluid level. Consult an authorized dealer for
requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine cooling system concentration, freeze-point protection, level and
hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate components equipped with grease fittings. Other Maintenance Items
Replace the engine air filter.
Every 30,000 mi
(48,000 km)
Replace the front wheel bearing grease and grease seal
if equipped with non-sealed bearings.
Every
60,000 mi
(96,000 km)
Replace the spark plugs.
Every
97,000 mi
(156,000 km)
Change the engine coolant.1
At
200,000 mi
(322,000 km)
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Scheduled Maintenance

At Every Oil Change Interval as Indicated by the Information Display
1
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaft and U-joints.
Lubricate components equipped with grease fittings.
Inspect front oil hubs for leaks and check fluid level through hub cap sight glass.
1 Do not exceed one year or 10,000 mi (16,000 km) between service intervals.
2 Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil Change
Indicator Reset
(page 196).
3 Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheels
only if unusual wear is noted. Other Maintenance Items
1
Replace the engine-mounted and frame-mounted fuel
filters. 2
Every
22,000 mi
(36,000 km)
Inspect engine and secondary cooling system coolant
concentration, freeze-point protection, additive, corrosion
inhibitor, strength, coolant level, and hoses. Add coolant
additive if necessary.3
Every
30,000 mi
(48,000 km)
Replace the air inlet foam filter.
Every
45,000 mi
(72,000 km)
Inspect the accessory drive belt or belts. 4
At
90,000 mi
(144,000 km))
Change the rear axle fluid. See
Special Operating
Conditions Scheduled Maintenance
(page 331). 5
At
100,000 mi
(160,000 km)
Change the engine and secondary cooling system coolant. 6
At
200,000 mi
(322,000 km)
Change crankcase ventilation filter.
Every
105,000 mi
(168,000 km)
Change the automatic transmission fluid and filter. Consult
an authorized dealer for requirements.
Every
150,000 mi
(240,000 km)
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Scheduled Maintenance

Rear Axle Maintenance
A rear axle fluid change or level check is
not required unless a leak is suspected or
the assembly has been submerged in
water. During long periods of trailer towing
with outside temperatures above 70°F
(21°C), and at wide-open throttle for long
periods above 45 mph (72 km/h), change
the rear axle fluid every 24,000 mi
(38,000 km) or three months, whichever
comes first.
California Fuel Filter Replacement
If you register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. Ford Motor Company, however,
urges you to have all recommended
maintenance services performed at the
specified intervals and to record all vehicle
service.
Hot Climate Oil Change Intervals
The normal oil change interval is 3,000 mi
(5,000 km) for gasoline vehicles operating
in the Middle East, North Africa,
Sub-Saharan Africa or locations with
similar climates using American Petroleum
Institute (API) oils Certified for Gasoline
Engines and displaying the API Certification
Mark. If API Certified Oils are not available,
then it is acceptable to use API SM or SN
oils. If API oils are not available, then the
oil change interval is 1,750 mi (3,000 km). Engine Air Filter Replacement
The life of the engine air filter is dependent
on exposure to dusty and dirty conditions.
Vehicles operated in these conditions
require frequent inspection and
replacement of the engine air filter and
cabin air filter.
Diesel Particulate Filter
Over time, a slight amount of ash builds
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be replaced
with a new or remanufactured part at
approximately 250,000 mi (400,000 km).
Actual mileage varies depending on engine
and vehicle operating conditions.
In this case, the engine control system sets
a service light (wrench icon) to inform you
to bring your vehicle to the dealer for
service. If there are any issues with the
oxidation catalyst or particulate filter
system, a service light (wrench or engine
icon) sets by the engine control system to
inform you to bring your vehicle into a
dealer for service.
SCHEDULED MAINTENANCE
RECORD
After the scheduled maintenance services
are performed, record the Repair Order #,
Distance and Engine Hours in the boxes
provided.
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Antenna Positions
Maximum output power Watt (Peak
RMS)
Frequency Band
MHz
1
50
1-30
2, 3
50
50-54
2, 3
50
68-88
2, 3
50
142-176
2, 3
50
380-512
2, 3
10
806-870
Note: After the installation of radio
frequency transmitters, check for
disturbances from and to all electrical
equipment in your vehicle, both in the
standby and transmit modes.
Check all electrical equipment:
• With the ignition ON.
• With the engine running.
• During a road test at various speeds.
Check that electromagnetic fields
generated inside your vehicle cabin by the
transmitter installed do not exceed
applicable human exposure requirements.
END USER LICENSE
AGREEMENT
SYNC End User License Agreement
(EULA)
• You have acquired a device ("DEVICE")
that includes software licensed by Ford
Motor Company and its affiliates
("FORD MOTOR COMPANY") from an
affiliate of Microsoft Corporation
("MS") . Those installed software
products of MS origin, as well as
associated media, printed materials, and "online" or electronic
documentation ("MS SOFTWARE")
are protected by international
intellectual property laws and treaties.
The MS SOFTWARE is licensed, not
sold. All rights reserved.
• The MS SOFTWARE may interface with
and/or communicate with, or may be
later upgraded to interface with and/or
communicate with additional software
and/or systems provided by FORD
MOTOR COMPANY. The additional
software and systems of FORD
MOTOR COMPANY origin, as well as
associated media, printed materials,
and "online" or electronic
documentation ("FORD SOFTWARE")
are protected by international
intellectual property laws and treaties.
The FORD SOFTWARE is licensed, not
sold. All rights reserved.
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F650750 (TBC) , enUSA, Edition date: 201804, Second-Printing Appendices

Automatic Transmission.............................115
Brake-Shift Interlock.......................................... 118
If Your Vehicle Gets Stuck In Mud or Snow................................................................... 119
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........115
Understanding your SelectShift™ Automatic transmission.............................. 116
Automatic Transmission Fluid Check............................................................204
Transmission Fluid Level................................ 204
Auxiliary Power Points.................................83 110 Volt AC Power Point..................................... 83
12 Volt DC Power Point....................................... 83
Locations................................................................. 83
Auxiliary Switches........................................318
Axle Inspection.............................................225 Front Axle.............................................................. 225
B
Battery See: Changing the 12V Battery..................... 208
Bonnet Lock See: Opening and Closing the Hood...........188
Booster Seats...................................................27
Types of Booster Seats...................................... 28
Brake Fluid Check........................................205
Brakes................................................................122 General Information........................................... 122
Brake System Inspection
..........................222
Air Brakes.............................................................. 223
Driveline Parking Brake.................................... 225
Hydraulic Brakes................................................. 224
Breaking-In......................................................149
Bulb Specification Chart...........................275
C
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications................................ 267
Specifications..................................................... 263
Capacities and Specifications - 6.8L................................................................269
Alternative Engine Oil for Extremely Cold Climates............................................................ 274
Specifications..................................................... 270Capacities and Specifications
................255
Car Wash See: Cleaning the Exterior.............................. 229
Catalytic Converter
......................................103
On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection and Maintenance (I/M) Testing................................................... 104
Changing a Bulb............................................212 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp.................................................. 213
Front Clearance and Identification Lamp................................................................... 212
Headlamp Bulbs................................................. 212
Changing a Fuse
............................................176
Fuses........................................................................\
176
Changing a Road Wheel............................251 Tire Change Procedure..................................... 251
Changing the 12V Battery.........................208 Battery Management System (If
Equipped)....................................................... 209
Changing the Crankcase Vent Filter Element - 6.7L Diesel...............................195
Changing the Engine Air Filter - 6.7L Diesel..............................................................213
Air Filter Replacement...................................... 214
Air Filter Restriction Gauge.............................. 213
Changing the Engine Air Filter - 6.8L.................................................................216
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters..............................................................218
Diesel Fuel Conditioner Module Filter.........219
Engine-mounted Fuel Filter........................... 220
Changing the Engine Oil and Oil Filter................................................................194
Engine lubrication for severe service operation.......................................................... 195
Changing the Wiper Blades
......................210
Checking the Wiper Blades......................210
Child Restraint and Seatbelt Maintenance.................................................39
Child Restraint Positioning.........................29
Child Safety
.......................................................19
General Information............................................. 19
Child Safety Locks...........................................31
Cleaning Products
.......................................229
Materials............................................................... 229
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Cleaning the Engine.....................................231
Cleaning the Exterior..................................229
Cleaning the Headlamps................................ 230
Exterior Chrome Parts..................................... 230
Exterior Plastic Parts........................................ 230
Stripes or Graphics........................................... 230
Underbody........................................................... 230
Under Hood......................................................... 230
Cleaning the Instrument Panel and Instrument Cluster Lens.........................232
Cleaning the Interior....................................232 Mirrors..................................................................... 232
Cleaning the Wheels..................................233
Cleaning the Windows and Wiper Blades
............................................................231
Climate Control...............................................72
Cold Weather Precautions.........................151 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 152
Coolant Check See: Engine Coolant Check - 6.7L
Diesel................................................................. 196
See: Engine Coolant Check - 6.8L..............200
Cruise Control
..................................................47
Principle of Operation....................................... 138
Cruise control See: Using Cruise Control................................ 138
Customer Assistance
.................................160
D
Data Recording
.................................................13
Service Data Recording....................................... 13
Daytime Running Lamps............................50
Diesel Particulate Filter
..............................109
Oxidation Catalytic Converter and Diesel
Particulate Filter System............................. 110
Direction Indicators
........................................51
Doors and Locks.............................................42
Draining the Fuel Filter Water Trap - 6.7L Diesel.............................................................207
Draining the Diesel Fuel Conditioner Module (DFCM)............................................................. 207
Driving Aids
.....................................................140
Driving Hints...................................................149
Driving Through Water................................153
Operation in Standing Water......................... 153DRL
See: Daytime Running Lamps......................... 50
E
Economical Driving
......................................150
Electrical System Inspection....................221 Accessory Feed Connections......................... 221
Electromagnetic Compatibility
...............351
Electronic Locking Differential................120 Activating the Locking Differential................121
Driver-Controlled Locking
Differential....................................................... 120
Servicing a Vehicle with a Locking Differential......................................................... 121
Emission Law
.................................................102
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........103
Tampering With a Noise Control System............................................................... 102
End User License Agreement..................353 SYNC End User License Agreement
(EULA).............................................................. 353
Engine Block Heater
.....................................90
Using the Engine Block Heater......................... 91
Engine Coolant Check - 6.7L Diesel.............................................................196
Adding Coolant.................................................... 197
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 198
Engine-driven Cooling Fan............................ 200
Recycled Coolant............................................... 199
Severe Climates.................................................. 199
Engine Coolant Check - 6.8L..................200 Adding Coolant................................................... 201
Engine Coolant Temperature Management.................................................. 203
Fail-Safe Cooling............................................... 202
Recycled Coolant............................................... 201
Severe Climates................................................. 202
Engine Emission Control
............................102
Engine Idle Shutdown..................................90
Engine Immobilizer See: Passive Anti-Theft System..................... 44
Engine Oil Check - 6.7L Diesel.................192 Adding Engine Oil............................................... 192
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Engine lubrication for severe service
operation .......................................................... 193
Engine Oil Check - 6.8L..............................193 Adding Engine Oil............................................... 193
Engine Oil Dipstick - 6.7L Diesel..............192
Engine Oil Dipstick - 6.8L..........................192
Engine Specifications - 6.7L Diesel.......255 Drivebelt Routing............................................... 255
Engine Specifications - 6.8L...................256
Drivebelt Routing................................................ 257
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................146 Before Towing a Trailer..................................... 146
Hitches................................................................... 146
Safety Chains....................................................... 146
Trailer Brakes........................................................ 146
Trailer Lamps....................................................... 146
When Towing a Trailer...................................... 146
Event Data Recording See: Data Recording............................................. 13
Exhaust Brake
.................................................127
Exhaust Brake Operating
Characteristics................................................ 128
Exhaust System Inspection.....................222
Export Unique Options.................................15
Exterior Mirrors
................................................53
Auxiliary Convex Mirrors..................................... 53
Clearance Lamps................................................. 54
Foldaway Exterior Mirrors.................................. 53
Heated Exterior Mirrors...................................... 54
Power Exterior Mirrors........................................ 53
Signal Indicator Mirrors...................................... 54
Telescoping Mirrors............................................. 54
F
Fastening the Seatbelts...............................33 Energy Management Feature.......................... 36
Fastening the Cinch Tongue............................. 34
Lap Belts.................................................................. 34
Seatbelt Locking Modes.................................... 35
Using Seatbelts During Pregnancy................35
Using the Seatbelt with Cinch Tongue (Front Center and Rear Center Seats
Only)..................................................................... 33Federal Highway Administration
Regulation.......................................................15
Fifth Wheel Operation
................................147
Hook-up.................................................................. 147
Un-hook.................................................................. 147
Flat Tire See: Changing a Road Wheel......................... 251
Ford Credit
......................................................160
US Only.................................................................. 160
Ford Protect...................................................320 Ford Protect Extended Service Plan
(CANADA ONLY)............................................ 321
Ford Protect Extended Service Plans (U.S. Only).................................................................. 320
Frame and Tow Hook Inspection
...........227
Front Seat Armrest.........................................81 20% Seat Cushion Storage............................... 81
Fuel and Refueling.........................................92
Fuel Consumption
.......................................100
Calculating Fuel Economy.............................. 100
Filling the Tank.................................................... 100
Fuel Filter - 6.8L...........................................207
Fuel Quality - Diesel......................................93 Biodiesel.................................................................. 94
Diesel Fuel Additives.......................................... 95
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 93
Fuel Quality - Gasoline................................96 Choosing the Right Fuel.................................... 96
Fuel Shutoff
....................................................155
Fuel Tank Selector Switch.........................101
Fuses..................................................................167
Fuse Specification Chart............................167 Passenger Compartment Fuse Panel.........172
Power Distribution Box..................................... 167
G
Gauges
...............................................................56
Diesel Engines....................................................... 58
Diesel Exhaust Fluid (DEF) Gauge................59
Engine Coolant Temperature Gauge.............57
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Engine Oil Pressure Gauge................................
57
Fuel Gauge.............................................................. 57
Gasoline Engines.................................................. 56
Gauge Package...................................................... 57
Information Display............................................. 58
Transmission Fluid Temperature Gauge................................................................... 57
Gearbox See: Transmission............................................... 115
General Driving Points................................149
Backing Up............................................................ 149
General Information.......................................... 149
Parking .................................................................... 150
General Information on Radio Frequencies..................................................40
General Maintenance Information
........322
Multi-point Inspection..................................... 326
Owner Checks and Services.......................... 324
Protecting Your Investment........................... 322
Why Maintain Your Vehicle?.......................... 322
Why Maintain Your Vehicle at Your Dealership?..................................................... 322
Getting Assistance Outside the U.S. and Canada..........................................................163
Getting the Services You Need...............160 Away From Home.............................................. 160
H
Handbrake See: Parking Brake.............................................. 123
Hazard Flashers
.............................................155
Headlamp Adjusting See: Adjusting the Headlamps...................... 210
Headlamp Removal See: Removing a Headlamp........................... 212
Headrest See: Head Restraints........................................... 75
Head Restraints...............................................75 Adjusting the Head Restraint........................... 76
Heated Exterior Mirrors.................................74
Heating See: Climate Control........................................... 72
Hints on Controlling the Interior Climate
............................................................73
Defogging the Side Windows in Cold
Weather............................................................... 74
General Hints.......................................................... 73Quickly Cooling the Interior...............................
73
Quickly Heating the Interior.............................. 73
Recommended Settings for Cooling.............73
Recommended Settings for Heating............73
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures.................................................... 74
Hints on Driving With Anti-Lock Brakes.............................................................123
Hood Lock See: Opening and Closing the Hood...........188
I
Ignition Switch
................................................86
In California (U.S. Only)..............................161
Information Display Control.......................47
Information Displays
....................................64
General Information........................................... 64
Information Messages
..................................67
Diesel Messages................................................... 67
Engine....................................................................... 70
Fuel........................................................................\
.... 70
Key........................................................................\
....... 71
Maintenance............................................................ 71
Park Brake................................................................. 71
Installing Child Restraints...........................20 Child Restraints..................................................... 20
Tether Strap Attachment.................................. 26
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions)......................... 23
Using Lap and Shoulder Belts.......................... 21
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 25
Using Tether Straps............................................. 25
Instrument Cluster
........................................56
Instrument Lighting Dimmer.....................50
Instrument Panel Overview.........................17
Interior Lamps
..................................................51
Interior Mirror...................................................55
Introduction.........................................................7
J
Jump Starting the Vehicle.........................156 Connecting the Jumper Cables..................... 156
Jump Starting....................................................... 157
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Preparing Your Vehicle.....................................
156
Removing the Jumper Cables........................ 157
K
Keys and Remote Controls........................40
L
Lighting Control..............................................49 Flashing the Headlamp High Beam..............50
Headlamp High Beam........................................ 49
Lighting..............................................................49 General Information............................................ 49
Limited Slip Differential.............................120
Load Carrying..................................................141
Load Limit.........................................................141
Unloaded or Lightly Loaded Vehicles..........141
Locking and Unlocking
.................................42
Autolock................................................................... 42
Battery Saver......................................................... 43
Illuminated Entry.................................................. 43
Power Door Locks................................................ 42
Remote Control..................................................... 42
Smart Unlocks....................................................... 42
Lug Nuts See: Changing a Road Wheel......................... 251
M
Maintenance...................................................187 General Information.......................................... 187
Manual Climate Control
...............................72
Directing the Air..................................................... 72
Setting the Blower Motor Speed.................... 72
Setting the Temperature.................................... 72
Switching Defrost On and Off.......................... 72
Switching Maximum Air Conditioning On and Off................................................................. 73
Switching Recirculated Air On and Off.........73
Switching the Air Conditioning On and Off........................................................................\
.. 72
Switching the Climate Control On and Off........................................................................\
.. 72
Manual Seats....................................................77 Manual Lumbar .................................................... 78
Moving the Seat Backward and Forward................................................................ 77Recline Adjustment..............................................
77
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 78
Media Hub
......................................................285
Message Center See: Information Displays................................. 64
Mirrors See: Windows and Mirrors................................ 52
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel..................257
Motorcraft Parts - 6.8L..............................258
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance..........326 Intelligent Oil-Life Monitor™ (Diesel Engine
Only).................................................................. 326
Normal Maintenance Intervals..................... 328
O
Oil Change Indicator Reset.......................196
Oil Check See: Engine Oil Check - 6.7L Diesel..............192
See: Engine Oil Check - 6.8L.......................... 193
Opening and Closing the Hood..............188 Closing the Hood................................................ 189
Opening the Hood............................................. 188
Ordering Additional Owner's Literature......................................................164
Obtaining a French Owner ’s Manual..........165
Overhead Console
.........................................85
P
Parking Brake..................................................123 Air Brakes............................................................... 124
Hydraulic Brakes.................................................. 123
Passive Anti-Theft System........................44 SecuriLock®........................................................... 44
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