ABS FORD F650/750 2024 User Guide

Tractor-coupling system
Inspect for loose or missing mounting brackets, clamps, boltsor nuts. Verify solid attachment of both fifth wheel and theslide mounting.
Mounting bolts
Inspect for cracks or breaks in the platform structure.Platform
Verify engagement of the safety latch.Safety latch
Verify the safety latch is in the engaged position, and thatany safety latch is in place.Release arm
Verify the kingpin is not bent or worn, the apron lies flat onthe fifth-wheel skid plate and that the visible part of the apronis not bent, worn, cracked or broken.
Kingpin and apron
Rear suspension
Inspect for missing, broken or shifted leaves, or leaves thatmay be in contact with (or nearly contacting) a tire, rim, brakedrum, frame or body component.
Springs (if equipped)
Inspect for any cracked or broken spring hangers; brokenmissing or loose bolts; missing or damaged bushings; broken,loose or missing axle mounting parts.
Spring mounts (ifequipped)
Verify torsion arm is not cracked, broken or missing.Torsion arm and shockabsorbersInspect the shock absorber for cracks or leaks. There shouldbe no missing or broken mounting bolts or worn bushings.
Inspect for missing, broken or leaking components.Air suspension (ifequipped)Inspect for any cracked, broken or loose bolts; missing ordamaged bushings; broken, loose or missing axle mountingparts.
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Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that thevehicle warranty may not cover.
1.Clean the area surrounding the engineoil filler cap before you remove it.
2.Remove the engine oil filler cap.
3.Add engine oil that meets ourspecifications. See Capacities andSpecifications (page 291).
4.Reinstall the engine oil filler cap. Turnit clockwise until you feel a strongresistance.
Note: Do not add oil further than themaximum mark. Oil levels above themaximum mark may cause engine damage.
Note:Immediately soak up any oil spillagewith an absorbent cloth.
Engine Oil Pressure Warning Lamp
WARNING: If it illuminates whenyou are driving do not continue yourjourney, even if the oil level is correct.Have your vehicle checked.
It illuminates when you switchthe ignition on.
If it illuminates when the engineis running this indicates a malfunction.Stop your vehicle as soon as it is safe todo so and switch the engine off. Check theengine oil level. If the oil level is sufficient,this indicates a system malfunction. Haveyour vehicle checked as soon as possible.
CHANGING THE ENGINE OIL
AND OIL FILTER
WARNING: Do not add engine oilwhen the engine is hot. Failure to followthis instruction could result in personalinjury.
Your vehicle has an Intelligent Oil LifeMonitor™ that calculates the proper oilchange service interval. When theinformation display indicates: OIL CHANGEREQUIRED, change the engine oil and oilfilter. See Information Displays (page71).
The engine oil filter protects your engineby filtering harmful, abrasive or sludgeparticles and particles significantly smallerthan most available will-fit filters. SeeMotorcraft Parts (page 293).
1.Unscrew the oil filter and oil pan drainplug and wait for the oil to drain.
2.Replace the filter.
3.Reinstall the oil pan drain plug.
4.Refill the engine with new oil. SeeEngine Oil Capacity andSpecification (page 299).
5.Reset the Intelligent Oil Life Monitor™.See Information Displays (page 71).
Engine Lubrication for SevereService Operation
The following conditions define severeoperation:
•Frequent or extended idling such asover 10 minutes per hour of normaldriving.
•Low-speed operation or stationary use.
•If the vehicle is operated in sustained,ambient temperatures below -9°F(-23°C) or above 100°F (38°C).
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4.Remove and install a new foam filter,if needed. See ScheduledMaintenance (page 325). If you do notreplace the foam filter, be sure theexisting foam filter is in place.
5.Install a new air filter element. Be surethat the groove seal on the pleatedpaper filter traps both sides of thevertical partition of the air box.
6.Engage the clips to secure the air filterhousing cover to the air filter housing.Be careful not to crimp the filterelement edges between the air filterhousing and cover. Ensure that youalign the tabs on the edge properly intothe slots.
7.Reconnect the mass airflow sensorelectrical connector to the inlet tube.Make sure the locking tab on theconnector is in the locked position.
CHANGING THE ENGINE AIR
FILTER - 7.3L
WARNING: To reduce the risk ofvehicle damage and personal burninjuries, do not start your engine with theair cleaner removed and do not removeit while the engine is running.
Note:Operating your vehicle in heavysnowfall or extreme rain conditions mayallow excessive amounts of snow or waterinto the air intake system. This could plugor soak the air filter, and cause the engineto lose power or shut down.
When replacing the air filter element, usea Motorcraft® air filter element. SeeMotorcraft Parts (page 293).
Note: Failure to use the correct air filterelement may result in severe enginedamage, and may void the vehicle warranty.
Change the air filter element at the correctinterval. See Scheduled Maintenance(page 325).
1.Locate the mass air flow sensorelectrical connector on the air outlettube. Disconnect the mass air flowsensor electrical connector.
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2.Reposition the locking clip on theconnector, squeeze the connector andpull it off the air outlet tube.
3.Clean the area from around the air tubeto the air cover connection to preventdebris from entering the system. Next,loosen the bolt on the air tube clampso the clamp is no longer snug to theair tube. It is not necessary tocompletely remove the clamp.
4.Pull the air tube off from the air cleanerhousing.
5.Remove the clips that secure the airfilter housing cover. Push the air filtercover toward the center of the vehicleand up slightly to release it.
6.Remove the air filter element from theair filter housing.
7.Install the new air filter element.
8.Engage the clips to secure the air filterhousing cover to the air filter housing.Be careful not to crimp the filterelement edges between the air filterhousing and cover. Ensure that youalign the tabs on the edge properly intothe slots.
9.Slip the air tube onto the air filterhousing and tighten the air-tube clampbolt snugly. Do not over tightenair-tube clamp bolt.
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BRAKE FLUID CHECK
WARNING: Do not use any fluidother than the recommended brake fluidas this will reduce brake efficiency. Useof incorrect fluid could result in the lossof vehicle control, serious personal injuryor death.
WARNING: Only use brake fluidfrom a sealed container. Contaminationwith dirt, water, petroleum products orother materials may result in brakesystem damage or failure. Failure toadhere to this warning could result in theloss of vehicle control, serious personalinjury or death.
WARNING: Do not allow the fluidto touch your skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your physician.
WARNING: The brake systemcould be affected if the brake fluid levelis below the MIN mark or above the MAXmark on the brake fluid reservoir.
1.Park your vehicle on a level surface.
2.Look at the brake fluid reservoir to seewhere the brake fluid level is relativeto the MIN and the MAX marks on thereservoir.
Note:If the brake fluid level is between theMIN and the MAX marks on the reservoir, itis acceptable.
Note:If the brake fluid level is below theMIN mark or above the MAX mark, haveyour vehicle checked as soon as possible.
Note:To avoid fluid contamination, thereservoir cap must remain in place and fullytight, unless you are adding fluid.
Only use fluid that meets ourspecifications. See Capacities andSpecifications (page 291).
Brake Fluid Service Interval
Brake fluid absorbs water over time whichdegrades the effectiveness of the brakefluid. Change the brake fluid at thespecified intervals to prevent degradedbraking performance.
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4.Disconnect the electrical connector.
5.Fully loosen the lower portion of thediesel fuel conditioner module housingusing the nut cast into the lowerportion.
6.Remove the lower portion of the dieselfuel conditioner module housing andthe diesel fuel conditioner modulefilter.
Installation
1.Install a new filter in the bowl and pressuntil it snaps on the bottom.
2.Install the lower portion of the housingon the top portion. Tighten by handuntil you feel a strong resistance.Continue to tighten with a 32mmsocket wrench until the mechanicalstop on the bottom meets the top.
3.Connect the electrical connector.
4.Tighten the drain plug, turn it clockwiseuntil it stops and you feel a strongresistance. Do not use any tools totighten the drain plug.
5.Switch the ignition on for 30 secondsand then switch the ignition off.Repeat this operation six times in a rowto purge any trapped air from the fuelsystem.
Engine-mounted Fuel Filter
Although the fuel system is not fullypressurized when the vehicle is off, someresidual pressure may remain in the fuelsystem since it can take some time for thepressure to completely bleed off.Therefore, we recommend you place anabsorbent cloth below the filter connectorsto absorb any fuel that may drain.
The engine-mounted fuel filter is a plasticdisposable cartridge.
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Removal
1.Disconnect the fuel lines by squeezingthe connector tabs and pulling the linesstraight off.
2.Rotate the filter fully counterclockwiseuntil the peg is at the far end of the slot.
3.Pull the filter straight up from thebracket and discard the filter.
Installation
1.Install the new filter into the filterbracket. Turn the filter clockwise tolock it in place.
2.Reconnect the fuel lines.
3.Switch the ignition on for 30 secondsand then switch the ignition off.Repeat this operation six times in a rowto purge any trapped air from the fuelsystem.
ELECTRICAL SYSTEM
INSPECTION
Periodically inspect electrical connectorson the outside of the cab and on the engineand frame for corrosion and tightness.Exposed terminals, such as the fuel sender,cranking motor, alternator andfeed-through studs, should be cleaned andre-coated with a lubricant sealing greasesuch as Motorcraft Silicone Brake CaliperGrease and Dielectric Compound XG-3, orequivalent. This should include the groundcable connector for batteries, engine andcab as well as the jump-starting stud.
Accessory Feed Connections
Vehicle electrical systems are complex andoften include powertrain components,such as engine and transmission controls,instrument panels and ABS. While mostsystems operate on battery voltage (12volts), some systems can be as high as 90volts or as low as five volts. See theElectrical Circuit Diagram Manuals,available from your vehicle’s manufacturer,to make sure that any extra body lights andaccessory connections to circuits are bothappropriate and not overloaded. Do notmake modifications to any vehicle controlsystem without first contacting anauthorized dealer.
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as a stroke indicator to aid inadjustment checks. If the push rod isclean and the brakes are out ofadjustment, you can see the orangemarker protruding from the chamberwhen the brakes are applied.
•Checking the brake lining (every serviceinterval). When brake linings or blockswear within 0.063 in (1.6 mm) theymust be replaced.
•Periodic checking (every serviceinterval) of the air compressor filter.Check the filter minder and when theindicator is near or on the red linemarked Service, replace the filter andreset the service filter minder.
Do not back off or disconnect the frontbrakes so that they are less effective,letting the rear brakes do all the stoppingof your vehicle. Do not overlook the brakeson the trailer either. Brake condition on thetrailer is just as important as the tractor.Proper brake balance on trucks andtractor-trailers is essential for effectivebraking.
Once a year, inspect the entire brakesystem:
•Rubber components for deterioration.A qualified technician should inspectthese components and replace themas necessary. Replacement intervalsvary according to the severity andlength of vehicle service.
•Condition of brake drums, brakechambers and slack adjusters.
•System for air leaks.
•Hose or pipes for rust, damage anddeterioration.
•Operation of service and parkingbrakes.
Periodically inspect parts such as air brakechamber diaphragm, air compressor andair cleaner. Replace any parts if you canconsider them unserviceable.
Air Dryer
Climactic conditions affect performanceof desiccant or after-cooler type air dryers.You must establish a maintenanceschedule for each specific operation.
The use of an air dryer on a vehicle doesnot eliminate the need to drain the airreservoirs periodically.
Inspect for moisture in the air system byopening reservoirs, draincocks or valvesand checking for presence of water. Thepresence of small amounts of water dueto condensation is normal and is not anindication that the dryer is not functioningproperly.
Replace or rebuild the desiccant cartridgewhen you determine that the desiccant iscontaminated and does not have adequatewater absorption capacity. The desiccantchange interval may vary. A generalrecommendation is to replace thedesiccant every 12 months (yearly). Ifexperience has shown that extended orshortened life has resulted for a particularinstallation, then the yearly interval can beincreased or decreased accordingly.
Draining the Air Brake Reservoir
WARNING: Failure to drain airbrake reservoirs can result in a reductionor loss of braking ability due to fluidaccumulation in the reservoir and/orpossible freeze-up during cold weather.
Completely drain all the air brake reservoirsdaily by opening the draincock at the endsof the tanks. (Where accessible.Pull-chains are used when the drains areundercab or otherwise inaccessible.) Closethe draincock after draining. Manually drain
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Less Cost to Properly Maintain YourVehicle
Ford Protect extended service plan alsooffers a Premium Maintenance Plan thatcovers all scheduled maintenance, andselected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine belts.
•Engine coolant hoses, clamps andO-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) (electricvehicles only).
Interest Free Finance Options
Just a 5% down payment will provide youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (CANADA ONLY)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
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•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
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There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Formore information; visit your local Ford ofCanada dealer or www.ford.ca to find theFord Protect extended service plan that isright for you.
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Check Every Month
Air filter restriction gauge.1
Engine oil level.
Fuel and water separator. Drain if necessary, or if indicated by the information display.1
Function of all interior and exterior lights.
Holes and slots in the tail pipe to make sure they are functional and clear of debris.1
Tires (including spare) for wear and proper pressure.
Windshield washer fluid level.
1Diesel engine only.
Check Every Six Months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary.
Cooling system fluid level and coolant concentration (freeze-point protection).
Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Air brake adjustment.1
Seatbelts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and seatbelt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
1 Diesel engine only.
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