air condition FORD F750 2004 11.G Owners Manual

Introduction 4
Congratulations 4
Safety and environment protection 4
Symbol glossary 8
Vehicle inspection guide 9
Instrumentation 20
Warning and control lights 20
Gauges 24
Entertainment systems 28
AM/FM stereo 28
AM/FM stereo cassette 30
AM/FM stereo cassette with CD 33
AM/FM stereo with CD 37
Climate controls 42
Heater only 42
Manual heating and air conditioning 43
Lights 45
Headlamps 45
Turn signal control 46
Interior lamps 47
Bulb replacement 47
Driver controls 50
Windshield wiper/washer control 50
Steering wheel adjustment 51
Power windows 53
Mirrors 54
Speed control 56
2004 F650/750(f67)
Supplement
USA English(fus)
Table of contents
1

Engine compartment (with engine stopped)
Any leaks:Check for signs of fluid puddles, dripping fluid
on the ground under the engine or the
underside of the engine.
HVAC air inlet:Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
HVAC fresh air filter
(if equipped):Periodically check the HVAC fresh air filter for
cleanliness.
Exercise great caution when working on vehicle equipped with
an automatic fan clutch. The fan starts in motion only after the
engine coolant reaches a predetermined temperature or the refrigerant
pressure (if equipped with air conditioning) reaches a predetermined
setting. The fan will start at these point with no advance warning.
Never reach near, or permit objects to protrude into, the fan blade
radius while the engine is running as this could result in vehicle
damage, personal injury or death.
Engine starting (with parking brake applied)
Safety/Emergency
equipment:Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Clutch/Gearshift:Depress the clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral before turning on the starter. Keep the
pedal depressed until the engine reaches idling
speed.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
2004 F650/750(f67)
Supplement
USA English(fus)
Vehicle inspection guide
10

Rear wheels
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Rear of vehicle
Signal/Brake lights:Make sure both brake lights illuminate when
the brake pedal is applied. Also, make sure
each signal flashes. Make sure that four-way
flashers work properly.
Lights, reflectors:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken. Rear
running lights must be checked separately
from signal, flasher and brake lights.
TRAILER
If you are operating a tractor with a trailer attached, an inspection of the
trailer similar to that of the tractor should be done. Such an inspection
should follow trailer manufacturer recommendation and should include at
a minimum: general condition, landing gear, doors, sides, lights,
reflectors, suspension, brakes, tires and wheels.
2004 F650/750(f67)
Supplement
USA English(fus)
Vehicle inspection guide
18

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Check suspension (if equipped):
Illuminates when there is a fault in
the electronic subsystem of the air
suspension.
Stop engine (if equipped):This
light is used in conjunction with the
electronic engine control.
Refer to the Engine Operator’s Manual for specific information regarding
this feature.
If the engine shuts down, it can be restarted and operated for 30
seconds at a time or until the problem is corrected. Refer toEngine
shutdown systemin theDrivingchapter.
Drivers of electronically controlled engines should know the
extent of warning engine shutdown system before operating the
vehicle. This information can be obtained from your dealer.
SERVICE
ENGINE
SOON
STOP
ENGINE
2004 F650/750(f67)
Supplement
USA English(fus)
Instrumentation
Instrumentation
20

HEATER ONLY SYSTEM
1.Fan speed adjustment:Controls
the volume of air circulated in the
vehicle.
2.Air flow selections:Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
:Distributes outside air through the instrument panel vents.
O (OFF):Outside air is shut out and the fan will not operate.
:Distributes outside air through the instrument panel vents and the
floor vents.
:Distributes outside air through the floor vents.
:Distributes outside air through the windshield defroster vents and
floor vents.
:Distributes outside air through the windshield defroster vents.
3.Temperature selection:Controls the temperature of the airflow in
the vehicle.
Operating tips
•To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
position.
•To reduce humidity build up inside the vehicle during cold or warm
weather, do not drive with the air flow selector in the OFF position.
•Under normal weather conditions, do not leave the air flow selector in
OFF when the vehicle is parked. This allows the vehicle to“breathe”
using the outside air inlet vents.
•Do not put objects under the front seats that will interfere with the air
flow to the back seats.
•Remove any snow, ice or leaves from the air intake area at the base of
the windshield.
To aid in side window defogging/demisting in cold weather:
1. Select
2. Set the temperature control to full heat
3. Set the fan speed to HI
4. Direct the outer instrument panel vents towards the side windows
OFF
2004 F650/750(f67)
Supplement
USA English(fus)
Climate controls
Climate controls
42

To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
MANUAL HEATING AND AIR
CONDITIONING SYSTEM
1.Fan speed adjustment:Controls
the volume of air circulated in the
vehicle.
2.Temperature selection:Controls the temperature of the airflow in
the vehicle.
3.Air flow selections:Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
MAX A/C (if equipped):Uses recirculated air to cool the vehicle. Air
flows from the instrument panel vents only.
A/C (if equipped):Uses outside air to cool the vehicle. Air flows from
the instrument panel vents only.
:Distributes outside air through the instrument panel vents.
O (OFF):Outside air is shut out and the fan will not operate.
:Distributes outside air through the instrument panel vents and the
floor vents.
:Distributes outside air through the floor vents.
:Distributes outside air through the windshield defroster vents and
floor vents.
:Distributes outside air through the windshield defroster vents.
Operating tips
•To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
position.
•To reduce humidity build up inside the vehicle: do not drive with the
air flow selector in the OFF or MAX A/C position.
•Under normal weather conditions, do not leave the air flow selector in
MAX A/C or OFF when the vehicle is parked. This allows the vehicle
to“breathe”using the outside air inlet vents.
OFFA/CMAX
A/C
2004 F650/750(f67)
Supplement
USA English(fus)
Climate controls
43

After the engine starts:
•On some engines, theWait to
startlight should illuminate after
the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins to rise. Maintain idle speed until the
Wait to startlight cycles off to indicate the air intake heater has shut
off (approximately six minutes). Operating the engine at higher
speeds will reduce the effectiveness of the air inlet heater.
•Do not increase engine speed
until the oil pressure gauge
indicates normal pressure.
•Ensure engine oil pressure is
indicated on the gauge within 15
seconds after starting.
•Idle the engine for three to five
minutes before operating with a
full load.
•Try to limit engine idle to 10 minutes. Excessive idling reduces fuel
economy.
•When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer toRunning out of
fuelin theMaintenance and specificationschapter.
Cold weather operation
Do not use volatile starting aids such as ether, propane or
gasoline in the engine air intake system. Glow plugs may ignite
vapors which can cause engine damage or personal injury.
In order to operate the engine in temperatures of 0°C (32°F) or lower,
read the following instructions:
•Make sure that the batteries are of sufficient size and are fully
charged. Check other electrical components to make sure they’re in
optimum condition.
•Use a permanent-type engine coolant solution to protect the engine
against damage from freezing.
WAIT
TO
START
L
H
2004 F650/750(f67)
Supplement
USA English(fus)
Driving
87

•If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
•Make sure you use proper cold weather engine oil and that it is at its
proper level.
•At temperatures of–20°C(–4°F) or below, it is recommended that you
use a crankcase-mounted coolant heater to improve cold engine
starting.
•If operating in arctic temperatures of–29°C (-20°F) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Note:Idling in cold weather will not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a buildup of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
The following cold weather idling guidelines must be followed:
•Avoid idling the engine for more than 10 minutes at a time.
•Use a minimum of 45 Cetane Diesel fuel or use Cetane Index
improvers from a reputable manufacturer.
•Maintain a minimum idle of 1250 RPM by using the hand throttle.
Always make sure that the parking brake is applied and the
transmission is in neutral before applying the hand throttle.
•Maintain the engine cooling system properly.
•Do not shut the engine down after an extensive idling period (10
minutes or more). Drive the vehicle under load for several miles at
normal operating temperatures to burn off any accumulated carbon
and varnish.
•Consider using an engine block heater, approved winter fronts and/or
radiator shutters where conditions warrant.
Winter fronts
The use of winter fronts, or other air-restrictive devices mounted in front
of the radiator on vehicles with chassis-mounted charge air coolers, are
not recommended unless extremely cold weather conditions exist. Air
flow restriction can cause high exhaust temperatures, power loss,
excessive fan usage and a reduction in fuel economy. If you insist on
using a winter front, the device should have a permanent opening of at
least 774 sq. cm (120 sq in.) directly in line with the fan hub.
2004 F650/750(f67)
Supplement
USA English(fus)
Driving
88

Driving through water
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs (for trucks) or the bottom of
the wheel rims (for cars). Traction or brake capability may be limited
and your vehicle may stall. Water may also enter your engine’s air intake
and severely damage your engine.
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
not stop the vehicle as quickly as dry brakes.Driving through deep
water where the transmission vent tube is submerged may allow
water into the transmission and cause internal transmission
damage.
HYDRAULIC BRAKES (IF EQUIPPED)
Your service brakes are self-adjusting. Refer to theGeneral
Maintenance Informationfor scheduled maintenance.
Occasional brake noise is normal and often does not indicate a performance
concern with the vehicle’s brake system. In normal operation, automotive
brake systems may emit occasional or intermittent squeal or groan noises
when the brakes are applied. Such noises are usually heard during the first
few brake applications in the morning; however, they may be heard at any
time while braking and can be aggravated by environmental conditions
such as cold, heat, moisture, road dust, salt or mud. If a“metal-to-metal,”
“continuous grinding”or“continuous squeal”sound is present while
braking, the brake linings may be worn-out and should be inspected by a
qualified service technician.
If you are driving down a long or steep hill, shift to a lower gear.
Do not apply your brakes continuously, as they may overheat
and become less effective.
IF BRAKES DO NOT GRIP WELL
•If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
•Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high speed stops.
•Check brake adjustment.
•Check brake linings for excessive wear.
2004 F650/750(f67)
Supplement
USA English(fus)
Driving
91

Hydraulic brake booster system (Hydromax)
The Hydromax systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The Hydromax booster receives backup pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is OFF, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating may be heard by the driver, but this is
a normal characteristic of the system.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
For Hydromax, under normal operating conditions noise of the fluid
flowing through the booster may be heard whenever the brake is applied.
This condition is normal. Vehicle service is not required.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Stop the vehicle safely as soon as
possible and seek service immediately.
If the red BRAKE warning lamp in
the instrument cluster remains
illuminated after engine start up,
this indicates a system failure in the
master cylinder of the brake system. Stop the vehicle safely as soon as
possible and seek service immediately.
If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
BRAKE
2004 F650/750(f67)
Supplement
USA English(fus)
Driving
92