fuel filter FORD F750 2006 11.G Owners Manual

Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2006 F-650/750(f67)
Supplement
USA(fus)
Introduction
9

Wait to start:Indicates the air
intake heater is in operation and special starting procedures are
required. Refer to theDrivingchapter.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
Water in fuel:During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer toFuel filter/water separatorin the
Maintenance and Specificationssection for the drain procedure.
Allowing water to stay in the system could result in extensive damage to,
or failure of, the fuel injection system.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Traction control:Illuminates when
the traction control system is turned
off.
WAIT
TO
START
WATER
IN
FUEL
2006 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
25

Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
passenger-side fuel tank only. With
dual fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
driver-side fuel tank and send fuel to the passenger-side fuel tank. The
passenger-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the passenger-side fuel tank.
Air filter restriction gauge:
Measures the vacuum inside the air
cleaner. The more the air cleaner is
restricted (dirty, clogged), the
higher the vacuum reading. Change
the air filter when the gauge reads
25 inches. After installation of the
new filter element, reset the gauge
to 0.
Air pressure gauge:All vehicles
equipped with air brakes have a
dual-pointer air gauge to indicate
the pressure in each brake circuit.
The green pointer indicates the air
pressure in the primary system and
the red pointer indicates the air
pressure in the secondary system.
When the pressure is too low for
normal brake operation (less than
60 psi [414 kPa]) and the ignition is
on:
•a warning buzzer will sound and
•a warning light will illuminate in the instrument cluster
0 30120 90 60
150AIR
PRESSURE
PSI
2006 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
31

•Change your engine oil and filter more frequently if your vehicle
operation includes extended periods of idling or low-speed operation,
driving for a long time in cold temperatures or short driving distances.
Diesel engines require specially formulated oil to resist contamination.
Proper quality oils also provide maximum efficiency of the crankcase
ventilation system which reduces air pollution.
For normal or severe service, use Motorcraft oil or an equivalent oil
conforming to Ford Specification WSS-M2C171–C or API Service
categories CI-4 or CI-4/SL. If CI-4 oil is not available, CH-4 is acceptable.
Diesel engine oils with improved fuel economy properties (energy
conserving) are currently available. If you use an energy conserving oil,
be sure it meets Ford specification WSS-M2C171–D or API service
category designation CI-4/SL and is of the proper viscosity grade for the
temperature range in which you expect to operate your vehicle. Some
energy conserving oils do not meet the requirements necessary for your
diesel engine.
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
179

FUEL FILTER/WATER SEPARATOR
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
The fuel filter/water separator removes any contaminated particles
and/or water from the fuel before the fuel enters the engine.
The fuel filter/water separator should be drained as recommended in the
Scheduled Maintenance Guidechapter.
DRAINING THE FUEL FILTER/WATER SEPARATOR – 6.0L POWER
STROKE ENGINE
Water should be drained whenever
the warning light comes on or every
5,000 miles (8,000 km).
1. Stop the vehicle andshut offthe engine.
2. Locate the drain valve and place
a suitable container at the end of
the drain tube.
3. Turn the drain valve to the drain position and allow water to drain out.
Note:Drain until the water/fuel mixture becomes only fuel.
4. Turn the drain valve to the closed position.
5. Restart the engine and check WATER IN FUEL indicator light; it
should not be illuminated. If it continues to illuminate, have the fuel
system checked and repaired.
WATER
IN
FUEL
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
194

DRAINING THE FUEL FILTER/WATER SEPARATOR - CUMMINS B
ENGINE
Refer to your engine operator’s manual for service procedures.
DRAINING THE FUEL FILTER/WATER SEPARATOR -
CATERPILLAR ENGINE
1. With the engine off, open the
drain valve located at the bottom of
the fuel filter/water separator by
turning it counterclockwise.
2. Drain the filter until clear fuel is visible.
3. Turn the drain valve clockwise to close the valve. Do not overtighten
the drain valve as this could cause damage to the fuel filter/water
separator.
FUEL FILTER REPLACEMENT - 6.0L POWER STROKE ENGINE
REMOVAL
1. Remove the fuel filter cap by
turning counterclockwise.
2. Remove and discard the old fuel
filter element.
3. Carefully clean the mating
surfaces.
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
195

INSTALLATION
The engine will not run properly if the fuel filter is not installed
in housing.
1. Install new fuel filter into the fuel filter housing.
2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into
the fuel filter element. Tighten cap until it contacts the housing.
After replacing the fuel filter, the engine will purge the trapped
air as it runs. The engine may run roughly and smoke until the air
is completely eliminated.
Using a fuel which has more than average impurities may require
the fuel filter to be replaced more frequently than the service
interval specifies.
FUEL FILTER REPLACEMENT - CUMMINS B ENGINE
Refer to your engine operator’s manual for service intervals and
procedures.
FUEL FILTER REPLACEMENT - CATERPILLAR ENGINE
The fuel filter/water separator is
located on the left side of the
engine. Replace the fuel filter/water
separator as recommended in the
Scheduled Maintenance Guide
chapter, or sooner if it becomes
plugged. Vehicles operated on fuel
with more than average impurities
may require replacement of the fuel
filter more frequently. The spin-on
filter has a water drain valve built
into the bottom of the filter canister.
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
196

REMOVAL
1. Using an oil filter wrench, remove the filter.
2. Carefully clean the mating surfaces.
INSTALLATION
1. Fill the filter with clean, fresh diesel fuel.
2. Coat the filter seal with clean, fresh diesel fuel.
3. Hand-tighten the filter until it seats firmly against the mount, then
tighten (by hand) an additional
13to12turn.
4. Start the engine and check for fuel leaks.
FUEL INFORMATION
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel cap is venting
vapor or if you hear a hissing sound, wait until it stops before
completely removing the cap.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Observe the following guidelines when handling fuel:
2006 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
197

6.0 Power Stroke Engine
ComponentMiles (x 1000) 10 20 30 40 50 60 70 80 90 100 110 120
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 176 192
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
262

6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2006 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
263