fuel pump FORD F750 2007 11.G Owners Manual

VEHICLE SYMBOL GLOSSARY
These are some of the symbols you may see on your vehicle.
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Powertrain MalfunctionSpeed Control
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Power Windows
Front/RearPower Window Lockout
2007 F-650/750(f67)
Supplement
USA(fus)
Introduction
8

Wait to start:Indicates the air
intake heater is in operation and special starting procedures are
required. Refer to theDrivingchapter.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
Water in fuel:During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer toFuel filter/water separatorin the
Maintenance and Specificationssection for the drain procedure.
Allowing water to stay in the system could result in extensive damage to,
or failure of, the fuel injection system.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Traction control (if equipped):
Illuminates and flashes slowly if the
Off Road mode is selected and
flashes rapidly during a traction
control event.
WAIT
TO
START
WATER
IN
FUEL
2007 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
24

Trip odometer:Registers the miles
(kilometers) of individual journeys.
To reset, depress the control.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the on position). If your vehicle
is equipped with dual fuel tanks, the
engine will draw fuel from the
passenger-side fuel tank only. With
dual fuel tanks, the vehicle will be
equipped with a fuel transfer pump system that will draw fuel from the
driver-side fuel tank and send fuel to the passenger-side fuel tank. The
passenger-side fuel tank must have fuel in it at all times otherwise the
vehicle may stall and may be difficult to re-start. The fuel gauge reads
the fuel level only from the passenger-side fuel tank.
Engine coolant temperature
gauge:Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (between “H” and
“C”).If it enters the red section,
the engine is overheating. Stop
the vehicle as soon as safely
possible, switch off the engine
and let the engine cool.
Never remove the coolant reservoir cap while the engine is
running or hot.
H
C
2007 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
28

Fuse/Relay
LocationFuse Amp
RatingFuse Description
12 10A Stoplamp switch (Hydraulic brake vehicles
only)
13 20A Radio, Cluster
14 10A Interior lamps
15 10A GEM, Interior lamp relay, Map lamps
16 15A High beams
17 — Not used
18 5A Headlamp switch
19 15A Engine ECM (Caterpillar and Cummins
engines)
Engine ECM, Accel, Crank (6.0L Power
Stroke engine only)
20 5A Starter relay
21 10A Daytime Running Lamps (DRL)
22 15A Air solenoid 4–pack (Air horn, Air suspension
dump, Differential lock axle and Two-speed
axle)
23 10A Electronic flasher
24 15A Vacuum pump, Air dryer, ABS, Fuel
heater/Fuel transfer pump relay, Heated
drain valve, 6.0L Power Stroke Water In Fuel
(WIF) module
25 10A Blower motor relay
26 10A RH low beam headlamp
27 — Not used
28 10A LH low beam headlamp
29 10A Cluster (Power, Warning lamps), Hydraulic
ABS relay, Air traction control, GEM,
Hourmeter, Transmission temp
30 15A Allison transmissions
31 15A Not used
Relay 1 — Interior lamps
2007 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
143

Fuse/Relay
LocationFuse Amp
RatingFuse Description
8 25A* Fuel heater (Caterpillar engine only)
20A* Fuel heater (6.0L Power Stroke engine only)
9 20A* Crank inhibit relay, Engine ECM, Cluster,
Transmission TCM, CJB Start, CJB Run
10 15A* Heated drain valve
11 30A* Electric trailer brake
12 20A* Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13 — Not used
14 — Not used
15 7.5A* Body builder prep/trailer socket stop (6.0L
Power Stroke engine only)
16 5A* ABS Run feed
17 — Not used
18 10A* Fuel transfer pump (duel fuel tanks only)
19 — Not used
20 10A* Engine ECM power relay (6.0L Power Stroke
engine only)
21 10A* Hydromax motor input to GEM
22 10A* Engine IDM2 logic power (6.0L Power Stroke
engine only)
23 — Not used
24 — Not used
101 30A** Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102 20A** Body builder prep Run feed
103 20A** Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29, 30)
104 20A** Power point
2007 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
145

Fuse/Relay
LocationFuse Amp
RatingFuse Description
105 20A** Power door locks
106 30A** Headlamps
107 50A** Junction box battery feed (1, 2, 3, 4, 12, 13,
14, 15)
108 40A** Fuel heater (Cummins engine only)
109 40A** Power windows
110 30A** Wiper power relay (Park, Low/High speed)
111 30A** Body builder prep - park lamps
112 40A** Blower motor
113 30A** Heated seats
114 25A** WABCO ABS battery feed (Hydraulic brake
vehicles only)
115 20A** Ignition switch, Central Junction Box fuses 8,
9, 10, 11, Starter motor relay
116 30A** Body builder prep - left/right turn relays,
Back-up lamps
117 20A** Body builder prep/trailer socket stop
(Caterpillar and Cummins engines only)
118 60A** Hydraulic brake trailer tow fuse block
119/120 60A** Hydraulic brake trailer tow fuse block
Air brake trailer tow fuse block
121/122 60A** HydroMax motor
Air brake trailer tow fuse block
201 — Washer pump relay
202 — Wiper speed relay
203 — Wiper run/park relay
204 — Wiper power relay
205 — RH stop/turn relay
206 — LH stop/turn relay
207 — Hydraulic ABS event relay
208 — Back-up lamps relay
2007 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
146

Fuse/Relay
LocationFuse Amp
RatingFuse Description
209 — Stoplamps relay (Caterpillar and Cummins)
ECM ISO relay (V8 engines)
301 — Fuel heater/Fuel transfer pump relay
302 — Park lamps relay
303 — Blower motor relay
304 — Air ABS relay
Hydraulic modulator relay
401 — Not used
501 — Not used
502 — Not used
503 — Not used
* Mini fuse **Maxi fuse
Trailer tow relays (if equipped)
Fuse/Relay
LocationFuse Amp
RatingDescription
1 30A* Trailer tow ABS feed
2 30A* Trailer tow park/marker lamps

2007 F-650/750(f67)
Supplement
USA(fus)
Roadside Emergencies
147

power steering fluid and hydraulic brake fluid. Failure to observe
precautions preventing the contamination of either system with fluid
from the other will result in swelling and deterioration of rubber parts
leading to reduced brake performance and eventual brake failure.
To avoid fluid contamination, the following should always be observed:
1. Use only fluids specified (or equivalent) and properly identified.
2. Add fluids only to the following locations:
•Power steering fluid to the power steering fluid pump reservoir
• Brake fluid to the brake master cylinder
Hydraulic brakes - brake lines, hoses and fittings
Inspect these components every 4,000 miles (6,000 km).
• Check lines for kinks, dents, corrosion or rupture.
• Check hoses for abrasions, kinks, soft spots or rupture, collapse,
cracks, twists or loose frame supports. When replacing a hose, be sure
there is adequate clearance to the hose to avoid an abrasion to the
new hose.
• Examine all connections for leaks.
• Repair or replace brake line tubes, hoses or fittings as required.
Driveline parking brake
Parking brake adjustment should only be performed by a qualified
technician, and in accordance with the instructions in the service
manual.
Use wheel chocks and exercise caution when inspecting under
the vehicle. A vehicle roll-away could result in property damage,
personal injury or death.
Catalytic converter
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to ensure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Note: If your vehicle is equipped with a catalytic converter/muffler, do
not blend waste oil with Diesel fuel. Operate only on low sulfur (less
than 500 parts per million sulfur) diesel fuel with a cetane value of 45 or
higher.
2007 F-650/750 (f67)
Supplement
USA (fus)
Maintenance and Specifications
171

Maintenance Operation Frequency - Observation
Check and adjust transmission
controls
(2)High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean and
inspect the cap surface on the
radiatorWhen the cap does not hold
pressure.
Check the battery terminals for
corrosionWhenever electrical power supply
has diminished.
Tighten the wheel mounting nuts
to the specified torque. Refer to
Servicing your wheels and tires
in theMaintenance and
SpecificationschapterRequired initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800
and 1600 km) intervals after each
tire removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper blades If wiping the blades with a clean
cloth and mild detergent and
washing with a cleaner does not
restore a clean wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position
when vehicle operating loaded.
Check windshield washer fluid
level; add fluid if requiredIf washes do not spray when
operated.
1- During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
2- Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
3- Adjust, repair or replace as required with the same or equivalent
parts.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
243

6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
267