transmission FORD F750 2010 12.G Owners Manual

Locks and Security 64
Keys 64
Locks 64
Seating and Safety Restraints 65
Seating 65
Safety restraints 69
Child restraints 79
Driving 91
Starting 91
Brakes 99
Air suspension 120
Transmission operation 122
Vehicle loading 136
Roadside Emergencies 142
Hazard flasher switch 143
Fuses and relays 143
Jump starting 151
Wrecker towing 155
Customer Assistance 159
Getting assistance outside the U.S. and Canada 161
Ordering additional owner’s literature 162
Reporting safety defects (U.S. only) 162
Reporting safety defects (Canada only) 163
Cleaning 164
Cleaning your vehicle 164
Repairing paint chips 164
Underbody preservation 167
Table of Contents
2
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Engine starting (parking brake applied)
Safety/Emergency
equipment:Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:Verify the parking brake is set. Press the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral) or P
(Park) if equipped with a Park position.
Turn the key to the on position. When the
WAIT TO START indicator light in the
instrument cluster turns off, turn the key to
START.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure
build to governed cut-out pressure, which
should occur between 115–130 psi
(793–896 kPa).
Vehicle Inspection Guide
13
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Engine starting (parking brake applied)
Air brake check:Check the air brakes in the following manner
(Chock the wheels, if necessary. Push in the
parking brake and on tractors, also push in the
tractor parking brake knob):
1. Check the that air compressor or governor
cut-out pressure is approximately 120 psi
(827 kPa).
2. Turn off the engine and turn the key back
to the on position, without starting the engine.
3. Without the brake pedal applied, note the
air pressure drop for one minute. It should be
less than 2 psi (14 kPa) for single vehicle and
3 psi (21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more and make sure there is no
more than a 3 psi (21 kPa) per minute leak;
for combination vehicles, no more than 4 psi
(28 kPa) per minute.
5. Pump the brake pedal to deplete the system
of air pressure. The warning light and chime
should activate at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluid:With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluidin theMaintenance and
Specificationschapter.
Vehicle Inspection Guide
15
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Rear wheels
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. Such an inspection should follow trailer
manufacturer recommendations and should include at a minimum:
general condition, landing gear, doors, sides, lights, reflectors,
suspension, brakes, tires, wheels, cargo placement, stability and
tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
check the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
WARNING:If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
Check the transmission fluid level and shift linkage for proper operation.
Vehicle Inspection Guide
21
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Trailer Anti-lock Brake System
(ABS):Illuminates briefly when the
engine is powered-up and only when
a PLC trailer or a PLC diagnostic
tool is connected. If the light
remains on after the vehicle is started, continues to flash or fails to
illuminate, have the system serviced immediately.
Anti-lock Brake System (ABS):If
the ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Check transmission (Allison
automatic transmission only):
The lamp will illuminate for several
seconds after the ignition is turned
to the on position. Illumination of this light while driving indicates that a
problem has been detected and shifting may be restricted. Depending
upon the severity of the problem, the read-out digit on the shifter
display may be blank. Operation may continue in order to reach service
assistance. The ECU may not respond to shift selector requests, since
operating limitations are being placed on the transmission, i.e. upshifts
and downshifts may be restricted. Direction changes will not occur.
Refer to your transmission operator’s manual for more information.
Safety belt:Reminds you to fasten
your safety belt.
Range inhibit:Illuminates when
the transmission is not engaged in
the selected gear. The warning light
will go off when the gearshift lever
is adjusted in to the appropriate gear.
Refer to your transmission operator’s manual for more information.
ABS
CHECK
TRANS
RANGE
INHIBIT
Instrument Cluster
26
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Engine oil pressure gauge:
Indicates engine oil pressure. The needle should stay in the normal
operating range (as indicated by the arrows). If the needle falls below
the normal range, stop the vehicle, turn off the engine and check the
engine oil level. Add oil if needed. If the oil level is correct, have your
vehicle checked at your dealership or by a qualified technician.
Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the on position. If the
pointer moves and stays outside the
normal operating range (as
indicated by the arrows), have the
vehicle’s electrical system checked
as soon as possible.
Transmission fluid temperature
gauge (if equipped, automatic
transmission only):
Indicates the temperature of the
transmission fluid. The normal
temperature range is 150°–230°F
(65°–110°C). Readings of
230°–250°F (110°–121°C) are
satisfactory for intermittent
operation and are not cause for
alarm. Operation above 250°F
(121°C) can cause the fluid to break down and will result in component
damage.
818
Instrument Cluster
30
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

GAUGE PACKAGE
Your vehicle may be equipped with an optional gauge package. It will
have one of the following configurations:
UltraShift gauge package:This
will contain the following two
gauges:
1. UltraShift gauge: for the operation
of this gauge refer to theUltraShift
Driver Instructions Manual.
2. Hourmeter: displays the hours of
engine run time.
Overhead gauge package:This
will contain the following two
gauges:
1. Transmission temperature gauge:
displays the transmission
temperature at the transmission
sump. (Refer to theGaugessection
for additional description.)
2. Hourmeter: displays the hours of
engine run time.
Driver Controls
63
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Reasons given... Consider...
“I have an air bag” Air bags offer greater protection when
used with safety belts. Frontal air
bags are not designed to inflate in
rear and side crashes or rollovers.
“I’d rather be thrown clear” Not a good idea.Peoplewho are
ejected are 40 times more likely
to DIE.Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
WARNING:Do not sit on top of a buckled safety belt or insert a
latchplate into the buckle to avoid the Belt-Minderchime. To
do so may adversely affect the performance of the vehicle’s air bag
system
One-time disable
Any time the safety belt is buckled and then unbuckled during an
ignition ON cycle, Belt-Minderwill be disabled for that ignition cycle
only.
Deactivating/Activating the Belt-Minderfeature
Read Steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt-Minderfeature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
•The parking brake is set.
•The gearshift is in P (Park) (if equipped) or N (Neutral) (automatic
transmissions) or the neutral position (manual transmission).
•The ignition switch is in the off position.
•All vehicle doors are closed.
•The driver’s safety belt is unbuckled.
•The headlamp control is in the
position.
Seating and Safety Restraints
77
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal.
3. OFF, shuts off the engine and all
accessories without locking the
steering wheel.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Starting the engine
WARNING:Operation of a diesel engine near flammable vapors
in the air may cause the engine speed to increase uncontrollably
and over speed. If this situation occurs, mechanical damage, fire,
explosion, personal injury or death could result.Turning off the
ignition key will not slow or stop the engine due to uncontrollable
fueling of the engine through flammable vapors being drawn into
the engine air inlet.Operation of components such as starter,
alternator, electric motors, etc. and static electricity could also ignite
flammable vapors.
Do not operate the truck in the possible presence of flammable vapors
unless both a complete hazard analysis is performed and necessary
additional safety processes and/or equipment such as vapor testing, air
intake shutoff devices, ventilation, etc. are utilized. The operator is
responsible for using those processes and/or equipment to ensure that
the diesel engine and all other components on the truck can be
operated safely under the specific conditions and hazards that may be
encountered.
Note:If equipped with Eaton UltraShift transmission, allow UltraShift to
power up before starting the engine. Engine cranking is delayed until the
transmission power up is complete and the gear display shows a solid N.
3
1
2
5
4
Driving
91
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)

Note:When starting the engine, do not press the accelerator as engine
damage may result.
1. Ensure headlamps and all accessories are turned off, the parking
brake is applied and the transmission is in the neutral position (or P
[Park] for Allison 2200 transmissions).
2. Turn the key to the on position, but do not start the engine.
In cooler weather, the air intake
heater may activate the WAIT TO
START light in the instrument
cluster. If the WAIT TO START light
illuminates,do notcrank the engine
until the light goes off.
WARNING:If equipped with an air intake heater, DO NOT use
ether or any other starting fluids. The use of starting fluids
(ether) in an engine equipped with an air intake heater could cause an
explosion and result in property damage and/or personal injury.
3. When the WAIT TO START light turns off, turn the key to the start
position; when the engine starts, release the key.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
After the engine starts:
•On some engines, the WAIT TO
START light should illuminate
after the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins to rise. Maintain idle speed until the
WAIT TO START light cycles off to indicate the air intake heater has
shut off (approximately six minutes). Operating the engine at higher
speeds will reduce the effectiveness of the air inlet heater.
WAIT
TO
START
WAIT
TO
START
Driving
92
2010 F-650/750(f67)
Supplement(supplement), 1st Printing
USA(fus)