warning FORD F750 2012 12.G Manual PDF

Parking brake control (knob)
Pull the yellow parking brake knob
out to apply the parking brake. Push
the knob in to release the parking
brake.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission in R (Reverse) for manual transmission, N
(Neutral) for automatic transmission (except Allison 2200
transmission) or P (Park) (Allison 2200 transmission). Use of wheel
chocks is also recommended in hilly or off-road usage.
The
light illuminates and
remains illuminated (when the
ignition is turned to the on position)
until the parking brake is released.
Releasing spring brake with air pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve permits the
system to be recharged with air from an outside source, releasing the
spring-actuated parking brakes. The vehicle may then be towed in an
emergency.
An outside air source can be used only if the protected system is in
operating condition. If air pressure cannot be restored in the protected
air system, the spring-actuated brakes must be released manually.
P
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Releasing spring brake manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury if the chamber clamps are removed.
If air pressure is released from the spring brake chamber the power spring
applies the brake and, unless air pressure can be re-established, the spring
brake must be released as follows in order to move the vehicle.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
Impact wrenches should not be used as they may damage the piston and
prevent proper caging of the spring. Do not apply more than 50 ft-lb
(68 N•m) torque to the release bolt nut.
1. Remove the stud tool and nut
from the carrying pocket on the
brake chamber assembly.
2. Remove the access plug from the
end of the spring chamber.
3. Insert the release stud through
the opening in the chamber and into
the spring pressure plate.
4. Turn the release stud one-quarter
turn to engage the stud tangs with
the slot in the pressure plate. Keep
the stud engaged and install the nut
on the release stud.
5. Tighten the nut until the spring is
fully caged and the brakes are
released. Do not loosen or remove
the release stud and nut unless the brake chamber is completely
assembled and is securely clamped.
6. When the air pressure is restored, unscrew and remove the release
stud and install in the carrying pocket. Install the access plug.
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Note:Manual transmissions should be downshifted to the lowest gear
possible, without exceeding the maximum RPM limit of the engine. This
maximizes the exhaust brake’s retarding effect.
Note:Exhaust brakes operate effectively with automatic transmissions,
but performance varies with engine speed and the gear selected by the
transmission.
Note:Installing an exhaust or auxiliary brake does not necessarily
protect the engine from exceeding maximum governed speed. The
primary brakes should be used to make sure the engine never exceeds
maximum governed speed under any conditions.
WARNING:The exhaust brake is not recommended for use on
slippery or low traction road surfaces. Under these conditions a
loss of vehicle control could occur.
Exhaust brake operating characteristics
When you remove your feet from both the accelerator and clutch pedals
and the exhaust brake switch is in the on position, the exhaust brake is
activated. The following conditions should exist if the brake is operating
properly:
•A slight change in the sound of the engine when the exhaust brake is
activated.
•A smooth braking effect; do not expect a retarding effect similar to
sudden, hard application of the service brakes.
•The retarding force possibly felt acting against your body when the
brake is applied, depending on the grade and vehicle load. The brake’s
retarding force is actually preventing the vehicle from going much
faster.
•Engine temperature remains in the normal operating range.
•During a descent, the tachometer usually shows a drop in engine RPM
depending on the grade and the vehicle load.
•Road speed usually decreases when the exhaust brake is applied
during a descent, except when the vehicle is carrying a heavy load or
the grade is extremely steep. In these instances, you may need to
apply the service brakes occasionally.
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TRAILER BRAKE HAND CONTROL (IF EQUIPPED)
The hand control, located on the
right-hand side of the instrument
panel, is used to apply the trailer
service brakes which are
independent of the truck or tractor
service brakes.
WARNING:The hand control should never be used to apply the
brakes when the tractor and trailer are parked unattended. Air
may leak from the system and the vehicle could possibly move,
resulting in possible property damage, personal injury or death.
The hand control operates a valve that provides gradual control of air
pressure applied; when the valve is only partially applied, the trailer
brakes can be overridden by pressing fully on the brake pedal.
To apply the trailer brakes using the hand control, move the lever
downward. The further the lever is pushed down, the greater the air
pressure is applied to the brakes. The lever remains in place until
manually moved.
To release the trailer brakes, move the lever up completely.
TRAILER AIR SUPPLY AND PARKING BRAKE MODULAR
CONTROLS (IF EQUIPPED)
The trailer air supply valve delivers
air to the trailer supply and
automatically pops out, shutting off
the trailer supply, if pressure is
decreased to approximately 35 psi
(249 kPa).
The parking brake controls the
spring brakes on the tractor. When
the knob is pulled out it causes the
trailer supply valve to pop out,
applying both the tractor and trailer
parking brakes. The trailer brakes
may be independently released by pushing only the trailer air supply
valve in.
TRAILER
AIR SUPPLY
NOT FOR PARKING
TO
TOPULL
SUPPLY
EVACUATE
PUSH
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Actuation of trailer park (emergency) or tractor bobtail position
To actuate the trailer brakes only, pull out the trailer air supply knob (1).
The trailer brakes are now applied whether emergency or spring brakes
are used on the trailer.
This mode is also used when the tractor or truck with trailer is used
during bobtail operation.
ANTI-LOCK BRAKE SYSTEM (ABS)
Your vehicle is equipped with an anti-lock braking system (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; any
pulsation or mechanical noise you may feel or hear is normal.
When hard braking is required, apply continuous force on the brake
pedal. Do not pump the brake pedal since this reduces the effectiveness
of the ABS and increases your vehicle’s stopping distance. The ABS
activates immediately, allowing you to retain steering control during hard
braking and on slippery surfaces. However, the ABS does not decrease
stopping distance.
ABS warning light
The
light in the instrument cluster momentarily illuminates when the
ignition is turned on. If the light does not illuminate during start up,
remains on after the vehicle reaches 5–10 mph (8–16 km/h), or flashes,
the ABS may be disabled and may need to be serviced.
Even when the ABS is disabled, normal braking is still effective. If
the
light illuminates with the parking brake released, have your
brake system serviced immediately.
1
2
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TRACTION CONTROL (IF EQUIPPED)
Your vehicle may be equipped with a traction control system which helps
you maintain stability and steerability, especially on slippery road
surfaces such as snow- or ice-covered roads and gravel roads, by
reducing engine power and/or selectively applying the rear brakes.
Note:The traction control system does not apply the brakes when
vehicle speed is above 25 mph (40 km/h).
When the traction control switch is
pressed, standard traction control
changes to Off Road or Mud/Snow
traction mode and the traction
control light illuminates and flashes
slowly. If a traction event occurs, in
either mode, the light flashes
rapidly. The standard traction
control can be selected by pressing
the traction control switch again or
is automatically selected at next
ignition cycle.
During traction control operation,
the traction control light flashes
rapidly and the engine does not
“rev-up” when you press further on
the accelerator; this is normal
system behavior and should be no
reason for concern. If the traction
control light does not flash during a
traction control event or stays illuminated, the system is not functioning
properly, take your vehicle to your dealer for service.
If you should become stuck in snow or ice or on a very slippery road
surface, try switching to the Off Road or Mud/Snow mode. This may
allow excess wheel spin to “dig” the vehicle out and enable a successful
“rocking” maneuver.
WARNING:Aggressive driving in any road conditions can cause
you to lose control of your vehicle increasing the risk of severe
personal injury or property damage. The occurrence of a traction
control event is an indication that at least some of the tires have
exceeded their ability to grip the road; this may lead to an increased
risk of loss of vehicle control, vehicle rollover, personal injury and
death. If you experience a severe road event, SLOW DOWN.
MUD/SNOW
TRACTION
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AIR SUSPENSION (IF EQUIPPED)
The air suspension system automatically adjusts to different loads to
maintain a constant frame height, allows for ease of vehicle loading and
provides improved vehicle ride and increased driver comfort.
Note:The vehicle must not be operated without air in the suspension
springs. Operating the vehicle without air in the air suspension springs
damages the suspension, degrades ride performance and may cause
property damage.
Air suspension dump switch (if equipped)
The system is controlled by a switch
located in the overhead switch pack
which operates only when the
ignition is in the accessory or on
positions and the air tanks have
sufficient pressure to fill the air
springs. When the ignition is turned
off, the suspension remains in
whatever state it was last set.
Pressing the upper portion of the switch exhausts air from the air
springs, lowering the frame for loading. Pressing the lower portion of the
switch fills the air springs so the vehicle remains at normal ride height.
The air suspension warning lamp
illuminates when the switch has
been activated to release air
pressure in the rear air shocks.
Never drive the vehicle when the warning lamp is illuminated and there
is no (or low) air pressure in the shocks.
Note:The suspension dumps air when the ignition is in the accessory or
on position, but only fills when the ignition is in the on position.
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Tractor-trailer connections
WARNING:To reduce the risk of personal injury, use extreme
caution when making brake and light connections. Inclement
weather and accumulated road contamination deposits on handhold
and stepping surfaces require extra care to avoid slip and falls. Provide
adequate lighting of working areas.
WARNING:Do not climb on the back of the tractor unless it
has been provided with a deck plate and handholds. Use a
three-point stance when climbing up and down from a deck plate. Do
not jump from the vehicle. Whenever possible, make all connections
while standing on the ground.
Connecting and disconnecting a trailer with air suspension and air
suspension dump switch (if equipped)
When connecting to a trailer:
•Press the lower portion of the dump switch to exhaust air from the air
suspension system.
•After making the connection to the trailer, press the upper portion of
the dump switch, then raise the landing gear.
When disconnecting the trailer:
•
Lower the landing gear, then press the lower portion of the dump switch.
•Disconnect the brake hoses, trailer-side and rear light connectors,
then pull the release lever on the fifth-wheel.
The upper portion of the dump switch must be pressed before operating
with a trailer or operating in the bobtail mode.
Suspension conversions
It is not recommended, or approved, that suspension conversions be
performed. However, it is understood that, on occasion, aftermarket add-on
suspensions are installed by others on the truck chassis which allow
operator control for weight transfer from other axles (i.e., air lift axles).
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
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BRAKE-SHIFT INTERLOCK
Vehicles equipped with a gasoline engine have a brake-shift interlock
feature that prevents the gearshift lever from being moved from P (Park)
when the ignition is in the on position and the brake pedal is not pressed.
If you cannot move the gearshift lever out of P (Park) with the ignition
in the on position and the brake pedal pressed, it is possible that a fuse
has blown or the vehicle’s brake lamps are not operating properly. Refer
toFuses and relaysin theRoadside Emergencieschapter.
If the fuse is not blown and the brake lamps are working properly, the
following procedure will allow you to move the gearshift lever from P (Park):
1. Apply the parking brake, and turn
the engine off.
2. Remove the lower finish panel
below the steering column
3. Turn the key to on (position 4),
but do not start engine.
4. Pull back on the solenoid, and at
the same time, shift the
transmission into N (Neutral).
5. Start the vehicle.
See your authorized dealer as
soon as possible if this
procedure is used.
WARNING:Do not drive
your vehicle until you verify
that the brake lamps are working.
1
2
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WARNING:When doing this procedure, you will be taking the
vehicle out of park which means the vehicle can roll freely. To
avoid unwanted vehicle movement, always fully set the parking brake
prior to doing this procedure. Use wheel chocks if appropriate.
WARNING:If the parking brake is fully released, but the brake
warning lamp remains illuminated, the brakes may not be
working properly. See your authorized dealer.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power take-off
(PTO) control shift patterns can be found on a placard or decal on the
driver’s sun visor, on the instrument panel or on the shift control itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
WARNING:Hold the brake pedal down while you move the
gearshift lever between positions. If you don’t hold the brake
pedal down, your vehicle may move unexpectedly and cause property
damage, personal injury or death.
6–speed TorqShifttransmission
This vehicle is equipped with an adaptive transmission shift strategy.
Adaptive transmission shift strategy offers the optimal transmission
operation and shift quality. When the vehicle’s battery has been
disconnected for any type of service or repair, the transmission will need
to relearn the normal shift strategy parameters, much like having to reset
your radio stations when your vehicle battery has been disconnected.
The adaptive transmission shift strategy allows the transmission to
relearn these operating parameters. This learning process could take
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