engine oil FORD FIESTA 2007 Owners Manual

,303-01 B-6 Engine - 2.OL Duratec-HE (M14) 303-01 B-6
SPECIFICATIONS
I Description I Nm' I Ib-ft I Ib-in I
Evaporative emission (EVAP) valve retaining
bracket retaining nut and bolt
Valve cover retaining bolts
I 10 I - I 89 I
Cylinder block blanking plug
Coolant pump pulley retaining bolts
Coolant pump retaining bolts
Oil level indicator and oil level indicator tube upper
retaining bolt
Oil level indicator and oil level indicator tube lower
retaining bolt 20
25
10
Oil pressure switch I 15 I 11 I - I
I Oil pan retaining bolts
15
18
-
-
-
89
I Crankshaft rear seal carrier retaining bolts I 10 I - I 89 I
Oil drain plug
Oil cooler to oil filter adaptor retaining bolt
I Flywheel retaining bolts I a) I - I - I
28
34
I Knock sensor retaining bolt I 20 I 15 I - I
Oil filter adaptor retaining bolts
Positive crankcase ventilation housing retaining
bolts
I Thermostat housing retaining bolts I 10 I - I 89 I
21
25
I Oil pump retaining bolts I a) I - I - I
-
-
25
10
I Oil pump sprocket retaining bolt I 25 I 18 I - I
18
-
-
89
Oil pump chain guide retaining bolts
Oil pump chain tensioner retaining bolt
I Crankshaft position sensor retaining bolts I 7 I - I 62 I
Timing chain guide retaining bolts
Timing chain tensioner retaining bolts
I Accessory drive belt idler pulley retaining bolt I 25 I 18 I - I
10
10
I Intake manifold retaining bolts I 18 I 13 I - I
10
10
I Transaxle left-hand retaining bolts I 44 I 32 I - I
-
-
I Transaxle right-hand retaining bolts I 44 I 32 I - I
89
89
-
-
89
89
Transaxle lower retaining bolts
Halfshaft center bearing carrier retaining bolts
I Lower arm ball joint retaining bolt I 48 I 35 I - I
Intermediate shaft bearing cap retaining nuts
2006.0 Fiesta 1212006 G451278en
40
48
25 30
35 -
-
18 -
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303-01 B-I 0 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 0 - -- --
DESCRIPTION AND OPERATION
Valve tappets Camshaft drive
Item Description
I 1 I Exhaust valve tappet I
1 2 1 Intake valve tappet I
Mechanical tappets are fitted without adjusting
shims.
Due to the special materials and the optimized
camshaft profiles, the wear in the area of the valve
gear is so minute that checking and adjustment of
the valve clearances is only necessary after the
engine has been in extensive service.
Different sizes of replacement valve tappets are
I ELE0023383
available in the event of wear or repairs to the valve ' '2
gear. Item Description
I 1 I Exhaust camshaft sprocket
1 2 I Timing chain I
1 3 1 Intake camshaft sprocket I
1 4 I ~imin~ chain guide I
1 5 1 Crankshaft sprocket I
1 6 1 Hydraulic timing chain tensioner I
1 7 1 ~imin~ chain tensioner arm 1 - -
The camshafts are driven by a low-noise,
maintenance-free pinned link timing chain.
The timing chain is lubricated by the engine oil
circuit.
An elongated timing chain guide and a timing chain
tensioner arm ensure optimum timing chain
guidance and silent running.
The timing chain is tensioned by a hydraulic timing
chain tensioner which is supplied from the engine
,.
oil circuit.
The timing chain tensioner can be used again after
removal.
The camshaft drive requires no maintenance.
2006.0 Fiesta 1212006 G461395en
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303-01 B-I 3 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 3
DESCRIPTION AND OPERATION
Oil pump Oil Pump Drive I I I I
Item Description
I I I Oil pump I
1 2 1 Oil pump outer rotor I
1 3 1 Oil pump inner rotor I
A rotor oil pump is used for engine lubrication.
The rotor oil pump is a positive displacement pump
with an internally toothed outer rotor and an
externally toothed inner rotor.
The rotor pump works very evenly, can produce
high pressures and is therefore fundamental for
optimum engine lubrication.
Item Description -- -
I 1 I Crankshaft sprocket I
1 2 1 Oil pump chain tensioner I
1, 3 1 Oil pump sprocket I
1 4 1 Oil pump chain I
1 5 1 Oil pump chain guide I
The oil pump is mounted on the cylinder block, on
the engine front cover side at the bottom and driven
directly from the crankshaft by a separate driving
chain.
A oil pump chain guide and an oil pump
spring-loaded chain tensioner ensure quiet maintenance-free operation.
2006.0 Fiesta 12/2006 G461395en
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303-01 B-I 4 Engine - 2.OL Duratec-HE (M14) 303-01 8-1 4
DESCRIPTION AND OPERATION
Oil filter adapter Engine oil cooler I I I
Item Descri tio on
I 1 I Oil cooler retaining bolt I
1 2 1 Oil cooler I
1 3 1 Oil filter I
1 4 1 Oil pressure switch I
1 5 1 Oil filter adapter retaining bolts I
1 6 1 Oil filter adapter gasket I
1 7 1 Oil filter adapter I
Item Description
1 3 ( Oil cooler O-ring seal 7
1
2
The oil filter adapter is mounted on the cylinder
block with a gasket. Oil cooler retaining bolt
Oil cooler
2006.0 Fiesta 1212006 G461395en
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303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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303-01 B-24 Engine - 2.OL Duratec-HE (M14) 303-01 B-24
IN-VEHICLE REPAIR
23. Disconnect the brake booster vacuum line
26. Disconnect the positive crankshaft
from the intake manifold.
ventilation
(PCV) hose from the intake
manifold.
24. Remove the oil level indicator and oil level
indicator tube.
27. Remove the intake manifold.
Installation
1. N0TE:lnstall new gaskets if necessary.
To install, reverse the removal procedure.
25. Remove the intake manifold retaining bolts
(engine shown removed for clarity).
Detach the intake manifold from the cylinder
head.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-39 Engine - 2.OL Duratec-HE (M14) 303-01 B-39
IN-VEHICLE REPAIR
Special Tool(s)
I I Universal Flange Holding I
General Equipment
15030A
1~6 x 18 mm bolt I
Wrench
205-072
Materials
Name Specification
Removal
Hypoid Gear Oil
Silicone Sealant
1. Disconnect the battery ground cable.
SQM-2C9002-AA
WSE-M4G323-A4
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
2006.0 Fiesta 1212006 G451293en
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303-01 B-43 Engine - 2.OL Duratec-HE (M14) 303-01 B-43
IN-VEHICLE REPAIR
23m L?~AUTION:K~~~ the camshaft bearing Coat the camshaft bearing caps with oil.
I caps, the camshafts and the camshaft Tighten the bolts in two stages:
- s~rockets in order for installation. Stage I: 7 Nm. 1 Stage 2: 16 Nm. N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at a
time.
Remove the camshaft bearing caps in the
sequence shown.
24. N0TE:Using a suitable piece of wire,
prevent the timing chain and the sprocket
from dropping into the timing case.
I Detach the intake camshaft sprocket from
the intake camshaft.
25m ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
Installation
1. Install the valve tappets.
2.
N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the intake camshaft sprocket together
with the timing chain to the intake camshaft
and insert the intake camshaft.
3. CAUTIONS:
Anstall the camshafts approximately at
valve overlap position cylinder No.
4.
nlnstall the camshafts and bearing caps
in their original location.
4. N0TE:Only carry out the following step when
a new cylinder head or new valves are
installed.
Check the valve clearance and adjust
if
necessary.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine
- 2.OL
Duratec-HE (M14), General Procedures).
5. N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the exhaust camshaft sprocket
together with the timing chain to the exhaust
camshaft.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
2006.0 Fiesta 1212006
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303-01 B-49 Engine - 2.OL Duratec-HE (M14) 303-01 B-49
IN-VEHICLE REPAIR
Oil Pan(21 154 0)
Materials
Name Specification
. Special Tool(s) 4. Loosen the transaxle upper retaining bolts
1 Cleaner I WSK-M2G342-A I
I Silicone Sealant I WSE-M4G323-A4 I
approximately 10 mm.
/ 21 179
Removal
1. Disconnect the battery.
Separator, Oil Pan
303-428 (21 -1
79)
5. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
-
For additional information, refer to: Battery Jacking
(Description and Operation),
Disconnect
(414-01 Battery, Mounting and Lifting
(Description and Operation).
Cables, General Procedures).
2. Remove the air cleaner.
' For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
3. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
6. Remove the oil level indicator tube lower
retaining bolt.
7. Remove the engine support insulator.
2006.0 Fiesta 1212006 G451306en
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303-01 B-50 Engine - 2.OL Duratec-HE (M14) 303-01 B-50 -
IN-VEHICLE REPAIR
8. Drain the engine. 12. Remove the engine front cover lower
Allow the oil to drain into a suitable container. retaining bolts. //
9. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal if
required.
lnstall the drain plug.
10. Loosen the transaxle right-hand retaining
bolts approximately
10 mm.
11. Loosen the transaxle left-hand retaining
bolts approximately 10 mm. 13.
Remove the transaxle lower retaining bolts.
14. Slide back the transaxle approximately
8
mm.
15. Remove the oil pan retaining bolts.
2006.0 Fiesta 1212006 G451306en
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