check transmission fluid FORD FIESTA 2007 User Guide

206-00-28 Brake System - General Information 206-00-28
DIAGNOSIS AND TESTING
PINPOINT TEST L : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS /"'
I L1: CHECK FOR BRAKE PEDAL RETURN I[<.
Run the engine at fast idle while making several
brake applications. Pull the brake pedal rear-
ward with approximately 44.5 N
(1 0 lbs) force.
Release the brake pedal and measure the
distance to the floor pan. Make a hard brake
application. Release the brake pedal and
measure the brake pedal to floor pan distance.
The brake pedal should return to its original
position.
Did the brake pedal return to its original posi-
tion?
+ Yes
Vehicle OK.
+ No
GO to L2.
I L2: CHECK FOR BRAKE PEDAL BINDING
1 171 Check the brake pedal for free operation.
I Is the brake pedal operating freely?
+ Yes
I INSTALL a new brake booster. REFER to:
(206-07 Power Brake Actuation)
Brake Booster
- LHD (Removal and lnstallation),
Brake Booster
- RHD (Removal and lnstallation).
TEST the system for normal operation.
+ No
REPAIR or INSTALL new brake pedal bush-
ings. REFER to: (206-06 Hydraulic Brake
Actuation)
Brake Pedal
- LHD, Vehicles With: Manual
Transaxle (Removal and lnstallation),
Brake Pedal
- LHD, Vehicles With: 4-Speed
Automatic Transmission
(AW81-40), Vehicles
With: Automated Gearshift (Removal and
Installation),
Brake Pedal
- RHD (Removal and lnstallation).
TEST the system for normal operation.
Component Tests It is possible that all evidence of fluid leakage may
have washed off if the vehicle has been operated
in rain or snow, as brake fluid is water-soluble.
Hydraulic Leak Check Refill the system, bleed then apply the brakes
several times. Examine the system to verify that
NOTE:Thet-e is a common clutch and brake fluid
the reservoir fluid level is actually dropping. Locate
reservoir, therefore it is possible that a clutch leak
can lead to reduction in the reservoir level.
-- --
2006.0 Fiesta 1212006 G28494en
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303-00-1 4 Engine System - General Information 303-00-1 4
DIAGNOSIS AND TESTING
Symptom
Possible Sources
Action
Timing belt or timing chain
incorrectly tensioned.
CHECK the timing belt or
timing chain tension. INSTALL
a new timing belt or timing
chain as necessary. REFER to:
Timing Belt (303-01 Engine
-
I .25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma), In-vehicle Repair),
Timing Chain (303-01 Engine
- 1.3L Duratec-8V (Rocam),
In-vehicle Repair),
Timing Chain (303-01 Engine
- 2.OL Duratec-HE (M14), In-
vehicle Repair),
Timing Belt
(303-01 Engine -
1.4L Duratorq-TDCi (DV)
Diesel, In-vehicle Repair),
Timing Belt (303-01 Engine
-
I .6L Duratorq-TDCi (DV)
Diesel, In-vehicle Repair).
Noisy running or engine noise
Engine components
- Pistons
- Piston rings
- Connecting rod big end,
main bearing or thrust
bearing journals
- Connecting rods bent or
damaged.
CHECK the engine compon-
ents for wear or damage. Make
sure all components are within
specification. INSTALL new
components as necessary.
Engine - Oil Leaks
NOTE: Before installing new gaskets or seals, make
sure that the fault is clearly established.
If the oil leak cannot be identified clearly by a visual
inspection, carry out an ultraviolet
(UV) test:
Ultraviolet (UV) Testing
1. Clean the engine and transmission with a
suitable cleaning fluid.
2. Pour the UV-test fluid in accordance with the
quantity specified by the manufacturer through
the oil filler neck into the engine and install the
oil filler cap.
A WARN1NG:Vehicles with manual transaxle,
shift the transaxle into Neutral. Failure to
follow this instruction may result in
personal injury.
3. Start the engine and let it run for about five
minutes. 4.
Switch off the engine.
N0TE:lf no leak can be found, road test the vehicle
under various loads and check the engine for leaks
again.
5. Check the engine for oil leaks using a suitable
UV lamp.
'
6. Rectify any leaks found and check the engine
for oil leaks.
Measure the compression pressure
N0TE:The powertrain control module (PCM)
receives an error message when the fuel pump
relay is removed or electrical components are
disconnected. This error message must be deleted
from the fault memory using WDS after completing
the compression test.
(' ,
'I N0TE:Valve clearance must be set correctly before
performing a compression test. Make sure the
engine is at the normal operating temperature.
2006.0 Fiesta 1212006 GI 52554en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 45 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 45
INSTALLATION
67. Connect the fuel supply line quick release
70. Tighten the strut and spring assembly top
coupling. mount nuts on both sides.
(: , For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
68. Connect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
69. Attach the fuel line and the degas line to
the intake manifold.
Install the cable tie.
71. Connect the powertrain control module
(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)llm4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
72, Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and Filtering, Removal and Installation).
73. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
Removal and lnstallation).
74. Fill the engine cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
-
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)ll.3L DuratecdV (Rocam)
(303-03A, General Procedures).
75. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
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2006.0 Fiesta 1212006 G380459en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
GENERAL PROCEDURES /' -
.. Transmission Fluid Level Check.. ........................................................................\
............... 307-01 - k
........................................................................\
............ Transmission Fluid Drain and Refill 307-01 -53
IN-VEHICLE REPAIR
........................................................................\
.............. Transmission Range (TR) Sensor 307-01 -55
Halfshaft Seal LH.. ........................................................................\
...................................... 307-01 -58
Halfshaft Seal RH ........................................................................\
....................................... 307-01 -59
Turbine Shaft Speed (TSS) Sensor ........................................................................\
......... 307-01-60
Vehicle Speed Sensor (VSS).. ........................................................................\
................ 307-01 -61
REMOVAL AND INSTALLATION
Transaxle.. ........................................................................\
.................................................. 307-01 -62
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic Transmission
(AW81-40)
DIAGNOSIS AND TESTING
Automatic Transaxle
Special Tool(s)
Hydraulic Pressure Gauge (0
- 60 bar)
307-20 1
General Equipment Worldwide
~ia~noitic System (WDS)
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
Visual
lns~ection Chart
I Mechanical I Electrical I
3. If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
before proceeding to the next step.
4. If the cause is not visually evident, verify the
symptom and refer to the Diagnostic Trouble
Code Chart.
Damaged shift
mechanism
Transaxle fluid leaks
Damaged transaxle
casing

.I
- Diagnostic Trouble Code Chart
Fuse(s)
Electrical
connector(s)
Diagnostic Trouble Code Charts
Symptom Possible Sources Action
I A207 Checksum error I Transmission control module I REFER to WDS.
E516 CAN bus OFF sensor
error CAN bus.
D9OO CAN bus no communica-
tion error
PO706 Transmission range
(TR) sensor error
PO707 Transmission range
(TR) sensor circuit low input
CAN bus.
Inhibitor switch.
Inhibitor switch circuit(s).
lnhibitor switch.
lnhibitor switch circuit(s).
PO712 Transmission fluid
temperature circuit
- low input
REFER to WDS.
REFER to WDS.
3 Transmission fluid
temperature circuit
- high input
2006.0 Fiesta 1212006 G371498en
Transmission fluid temperature
sensor.
Circuit(s).
PO71 7 lnput speed sensor
circuit no signal
REFER to WDS.
Transmission fluid temperature
sensor.
e Circuit(s).
lnput speed sensor.
Circuit(s).
REFER to WDS.
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Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
307-01 -48 Transmission (AW81-40) 307-01 -48
DIAGNOSIS AND TESTING
Stall Speed Test
This test checks the operation of the following
components:
1
Test Results
Lower than specification in 'Dl (DRIVE) and 'R'
(REVERSE)
Lower than specification in
'Dl (DRIVE)
Lower than specification in
'R' (REVERSE)
torque converter
forward clutch
low one way clutch assembly
engine performance
Possible Source
Pressure control solenoid inoperative or open wire
harness.
Pressure regulator valve sticking.
Worn oil pump.
Oil strainer blocked.
Fluid leak from each clutch hydraulic circuit.
Drive hydraulic circuit failure.
Forward clutch failure.
Reverse hydraulic circuit failure. Reverse clutch failure.
First and reverse brake failure.
WARNINGS:
A Do not maintain wide open throttle (WOT)
in any range for more than five seconds.
A If the engine speed (rpm) recorded by the
tachometer exceeds maximum specified
rpm, release the accelerator pedal
immediately. Clutch or band slippage is
indicated.
N0TE:The stall speed test should be carried out
with the engine and transaxle at normal operating
temperatures (50°C to 80°C).
A Apply the parking brake firmly while N0TE:Prolonged use of this procedure may set
carrying out each stall test. DTC PO71 2. After carrying out the stall speed test,
A Apply the foot brake firmly while carrying run the OBD test and clear the DTCs.
out each stall test. I. Connect a tachometer to the engine.
CAUTIONS:
A Always carry out the line pressure test
before carrying out the stall speed test. If
the line pressure is low at idle, do not carry
out the stall speed test or further transaxle
damage will occur.
A After testing each of the following ranges
'D'
(DRIVE) and 'R' (REVERSE), move the
selector lever to
'N' (NEUTRAL) and run
the engine at 1000 rpm for approximately
one minute to allow the torque converter
to cool.
2. Press the accelerator pedal to the floor WOT in
each selected range. Record the rpm reached
in each selected range and refer to the stall
speed chart.
3. If the stall speed is not within specification, refer
to the stall speed diagnosis chart.
Stall S~eed Chart
I Engine 1.6L I Speed (rpm) I
I 'Dl (DRIVE) I 2500 2 150 1
'R' (REVERSE) 2420 +, 150 -
Stall
Speed Diagnosis Chart
2006.0 Fiesta 1212006 G371498en
Test Results
Lower than specification in ID' (DRIVE) and 'R'
(REVERSE)
Possible Source
Low engine power.
Torque converter one-way clutch failure.
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -51 Transmission (AW81-40) 307-01 -51 -
GENERAL PROCEDURES
~ransmission Fluid Level Check
( I General Equipment 5. Using WDS, check that the transmission fluid
Worldwide diagnostic system (WDS) temperature is between 50°C and 60°C.
1 6. Remove the transmission fluid level
Materials
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. N0TE:Make sure that the transmission is not
in emergency operation mode.
Connect the worldwide diagnostic system
(WDS) to the data link connector (DLC). indicator.
Automatic transmission
lfluid
*' AWARNING:M~~~ sure that
the parking
brake control lever is in the fully applied
position. Failure to follow this instruction
may result in personal injury.
Name
Specification
WSS-M2C924-A
Start the engine.
3. Move the transmission selector lever through
all the gear ranges, allow sufficient time for
each position to engage.
4. Move the transmission selector lever to the
"P" (PARK) position. 7.
Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Make sure that, with the transmission in the
"P" (PARK) position, the oil level is between
the "MIN" and "MAX" mark.
v v
MIN 55°C MAX A A
ELE0008136
2006.0 Fiesta 1212006 G371500en
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Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
307-01 -54 Transmission
(AW81-40) 307-01 -54
GENERAL PROCEDURES
6. Fill the transaxle with automatic transmission
fluid.
For additional information, refer to:
Specifications (307-01 Automatic
Transmission/Transaxle - Vehicles With:
4Speed Automatic Transmission
(AW81-40), Specifications).
7. Check the transmission fluid level.
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
2006.0 Fiesta 1212006 G371501 en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -76 Transmission
(AW81-40) 307-01 -76
REMOVAL AND INSTALLATION
46. Install the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables, Removal and Installation).
47. Connect the powertrain control module
(PCM) electrical connector to the PCM.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
48. Install the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
49. Check the transmission fluid level and top
up with
clean automatic transmission fluid
if necessary.
For
additional information, refer to:
Transmission
Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
50.
N0TE:Only carry out the following step
when a new
transaxle has been installed.
Using worldwide diagnostic system (WDS),
reset the transmission control module (TCM).
2006.0 Fiesta 1212006 G371506en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
(AW81-40)
REMOVAL AND INSTALLATION
5. Remove the transmission fluid cooler.
Installation
I. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
(
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
-- --
2006.0 Fiesta 1212006 G388009en
procarmanuals.com