air con FORD FIESTA 2007 Workshop Manual

308-01 -5 Clutch 308-01 -5
DESCRIPTION AND OPERATION
When the sensing Belleville washer is displaced
this results in an air gap between the main
i Belleville washer and the clutch cover.
The adjusting ring (ramp ring) arranged around the
circumference immediately compensates for the
air gap. To do this, springs press the adjusting ring
and therefore the ramp against the main Belleville
washer.
This results in a balancing of the clutch actuation
mechanism, which keeps the forces required to
operate the clutch constant throughout the entire
service life of the clutch.
2006.0 Fiesta 1212006 G251010en
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308-02-7 Clutch Controls 308-02-7
REMOVAL AND INSTALLATION
Clutch Master Cylinder(l6 856 0) /
Removal 4. Remove the battery tray. For additional
information, refer to:
CAUTI0N:H brake fluid is spilt on the
paintwork, the affected area must be Battery
Tray (41 4-01, Removal and
immediately washed down with cold water. Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
All vehicles Battery, Mounting and Cables, Removal
and Installation).
Left-hand drive vehicles
1. Using a suitable syringe, remove brake fluid
from the brake fluid reservoir until the brake All vehicles
fluid level is at the MIN mark.
5. N0TE:Plug the brake fluid reservoir to
prevent
fluid loss or dirt ingress. Right-hand drive vehicles Disconnect the clutch master cylinder supply 2. Remove the air cleaner. For additional hose from the brake fluid reservoir.
information, refer to: (303-1 2 Intake Air
Distribution and Filtering)
Push the clip to release the clutch master
cylinder supply hose.
3. Disconnect the two vacuum hoses.
6. Remove the clutch master cylinder supply
Detach the vacuum hoses from the battery hose.
clamp clip. Release the clutch master cylinder supply
hose retaining clip.
Allow the fluid to drain into a suitable
container.
Air Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-I 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
(, I Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and
Installation),
Air Cleaner - 1.6L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation).
7. N0TE:Plug the clutch slave cylinder supply
line to prevent fluid loss or dirt ingress.
1
2006.0 Fiesta 1212006 GI 52706en
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308-02-1 0 Clutch Controls 308-02-1 0
REMOVAL AND INSTALLATION
7. Bleed the clutch system. For additional
information, refer to: (308-00 Manual
Transmission/Transaxle and Clutch - General
Information)
Clutch System Bleeding (General
Procedures),
Clutch System Bleeding - Vehicles With:
Automated Gearshift
(General Procedures).
Left-hand drive vehicles
8. Install the battery tray. For additional
information, refer to:
Battery Tray (414-01,
Removal and
Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and
Cables, Removal
and Installation).
9. Connect the two vacuum hoses.
Attach the vacuum hoses to the battery
clamp clip.
Right-hand drive vehicles
10. Install the air cleaner. For additional
information, refer to: (303-12 Intake Air
Distribution and
Filtering)
Air Cleaner - 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and lnstallation).
2006.0 Fiesta 12/2006 GI 52706en
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308-03-22 Manual Transmission/Transaxle 308-03-22
IN-VEHICLE REPAIR
Vehicle Speed Sensor (VSS)(33 654 0)
Removal 2. Insert the retaining pin.
I. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 )
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the vehicle speed sensor (VSS)
electrical connector.
3. Remove the VSS.
I. Remove the retaining pin.
2. Remove the VSS.
2. Install VSS connector.
3. Lower the vehicle.
Installation
1. Install VSS.
1. Insert the VSS.
2006.0 Fiesta iuzoos GI 81 04en
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308-03-23 Manual Transmission/Transaxle 308-03-23
REMOVAL
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
i (Sigma)/l .6L Duratec-1 6V (Sigma)(l6 11 4 0)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1
- 1 40-0 1 )
21 14002
Adapter for 303-290A
303-290-02 (2 1 -1 40-02)
21 14003
General Equipment I
Adapter for 303-290A
303-290-03A (2 1-1 40-03A)
16089
I Retaining strap I
Remover, Halfshaft
308-256 (1 6-089)
1 Transmission jack I
Removal
All vehicles
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
2. Remove the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables,
Removal and Installation).
3. Disconnect the powertrain control module
(PCM) electrical connector.
4. Loosen the strut and spring
assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GI 13290en
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Manual Transmission/Transaxle External
308-06-8 Controls 308-06-8
REMOVAL AND INSTALLATION
Gearshift Cables(l6 575 0)
Removal 6. Remove the gearshift cables cover.
I. Remove the gearshift lever.
For additional information, refer to Gearshift
Lever in this section.
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
4. Remove the exhaust front hanger insulator.
5. Detach the exhaust heat shield from the floor
panel.
Slide the heat shield backwards.
7. Detach the gearshift cables from the
transaxle.
I. Detach the gearshift cable and the selector
cable from the selector levers.
2. Turn the abutment sleeves clockwise and
detach the cables from the bracket.
8. Detach the gearshift cables from the
retaining clip.
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
9. Detach the selector cable from the retaining 13.
Detach the gearshift cables bushing from
/. clip. the floor
panel and pull the cables through
to the vehicle interior.
10. Lower the vehicle.
11. Remove the air distribution channel.
12. Cut the floor covering and the sound
deadening material to gain access to the
gearshift cable bushing. Installation
1. N0TE:Do not bend or kink the gearshift
cables.
Feed the gearshift cables through the floor
panel and attach the gearshift cables
bushing.
2. Install the air distribution channel.
-- - -
2006.0 Fiesta 1212006 GI 86745en
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Manual Transmission/Transaxle External
308-06-1 0 Controls 308-06-1 0
REMOVAL AND INSTALLATION
3. Raise and support the vehicle. For additional 7. Install the exhaust front hanger insulator.
information, refer to Section
100-02 [Jacking
and Lifting].
4. Attach the gearshift cables to the bracket
and turn the abutment sleeves
counterclockwise.
6. Attach the exhaust heat shield to the floor
panel.
Slide the heat shield forwards. 8.
Attach
the gearshift cables to the retaining
clip.
9. Attach the selector cable to the retaining clip.
10. Install the gearshift lever.
For additional information, refer to
Gearshift Lever in this section.
11. Install the air cleaner. For additional
information, refer to Section
303-12 [Intake (
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 86745en
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31 0-00-3 Fuel System - General Information 31 0-00-3
GENERAL PROCEDURES
/'
Fuel System Pressure Release(23 420 0)
i
Release
I. WARNINGS:
ADO not smoke or carry lighted tobacco or
open flame of any type when working on or
near any fuel related components. Highly
flammable vapors are always present and
may ignite. Failure to follow these
instructions may result in personal injury.
A~he fuel system remains pressurized for
a long time after the ignition is switched off.
The fuel pressure must be released before
attempting any repairs. Failure to follow this
instruction may result in personal injury.
Remove the fuel pump fuse.
2. Start the engine and allow to idle until the
engine stalls.
3. Crank the engine for approximately five
seconds to make sure the fuel injection
supply manifold pressure has been released.
,1 4. Install the fuel pump fuse.
2006.0 Fiesta 1212006 GI 81 91 en
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31 0-00-4 Fuel System - General Information 31 0-00-4
GENERAL PROCEDURES
Fuel Tank Draining(23 551 0)
General Eaui~ment
I Fuel tank draining equipment I
Draining
WARNINGS:
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any fuel related components.
Highly flammable vapors are always
present and may ignite. Failure to follow
these instructions may result in personal
injury.
A The fuel system remains pressurized for a
long time after the ignition is switched off.
The fuel pressure must be relieved before
attempting any repairs. Failure to follow
these instructions may result in personal
injury.
I. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Remove the fuel tank filler cap.
3. Using fuel tank draining equipment, drain
the fuel from the fuel tank using a
12.5mm
nylon drain tube.
2006.0 Fiesta 1212006 G210056en
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