cooling FORD FIESTA 2007 Owner's Manual

303-01 B-74 Engine - 2.OL Duratec-HE (M14) 303-01 B-74
REMOVAL
Engine
Special Tool(s)
I I Remover, Power Steering I
I I Removerllnstaller, Hose
General Equipment
I Workshop table I
I Engine hoist I
I Securing straps I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. Remove the air cleaner. c.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
4. Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
5. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
6. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
7. Detach the exhaust flexible pipe from the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2006.0 Fiesta 1212006 G451290en
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303-01 B-75 Engine - 2.OL Duratec-HE (M14) 303-01 B-75
REMOVAL
8. Disconnect the cooling fan motor and 1. Disconnect the EVAP valve electrical
cooling fan resistor electrical connectors. connector. 1 2. Disconnect the low pressure line from the
EVAP valve.
3. Push the EVAP valve from the support
bracket.
9. Remove the cooling fan motor and shroud.
1. Release the cooling fan motor and shroud
from the retaining brackets.
2. Push the cooling fan motor and shroud 13. Disconnect the brake booster vacuum line upwards and then downwards to remove. from the intake manifold.
10. Lower the vehicle. 14. Remove the battery tray support bracket.
11. Using the special tool, disconnect the
coolant hose from the coolant outlet
connector.
12. Detach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-1/19 Engine - 2.OL Duratec-HE (M14) 303-01 B-119
INSTALLATION
50. Connect the brake booster vacuum line to
53. Tighten the strut and spring assembly top
the intake manifold. mount nuts.
/
51. Attach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
I. Connect the EVAP valve electrical connector.
2. Connect the low pressure line to the EVAP
valve.
3. Push the EVAP valve onto the support
bracket.
52. Using the special tool, connect the coolant
hose to the coolant outlet connector. 54.
Install the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
55. Attach the exhaust flexible pipe to the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
56. Install the cooling fan motor and shroud.
2006.0 Fiesta 1212006 ~451291 en
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303-01 8-1 20 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 20
INSTALLATION
57. Connect the cooling fan motor and cooling
fan resistor electrical connectors.
58. Install the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
59. Adjust the gearshift cables.
For additional information, refer to:
Gearshift Cable Adjustment (308-00
Manual
Transmission/Transaxle and
Clutch
- General Information, General
Procedures).
60. Bleed the hydraulic clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
61. Install the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
62. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (3031 2
Intake Air Distribution and Filtering,
Removal and Installation).
63. Fill and bleed the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 2.OL Duratec-HE
(M14), General Procedures).
2006.0 Fiesta 1212006 G451291 en
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Engine Cooling - I .3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)llm4L
303-03A-1 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-03A-I
i
SECTION 303-03A Engine Cooling - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
....................................... 303-03A-2
DESCRIPTION AND OPERATION
Engine Cooling - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) ......................... 303-03A-4
Overview..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4
Components..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-5
DIAGNOSIS AND TESTING
Engine Cooling ........................................................................\
........................................... 303-03A-8
Inspection and Verification
........................................................................\
...................... 303-03A-8
j Symptom Chart ........................................................................\
........................................... 303-03A-8
Component Tests..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-03A-4 6
GENERAL PROCEDURES
Cooling System Draining, Filling and Bleeding - I .3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l.GL
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 122 0) 303-03A-19
Draining
........................................................................\
...................................................... 303-03A-19
Filling and Bleeding
........................................................................\
.............................. 303-03A-19
REMOVAL AND INSTALLATION
Water Pump - 1.25L Duratec-I 6V (Sigma)/l.4L Duratec-I 6V (Sigma)ll .6L
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24 404 0) 303-03A-21
Thermostat
- 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) ........................................................................\
........... . (24 454 0) 303-03A-24
Radiator
........................................................................\
.................................. (24 254 0) 303-03A-26
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Engine Cooling - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
Lubricants, Fluids, Sealers and Adhesives
Description
Specificatio 1 (,
I
Motorcraft Super Plus 2000 antifreeze
Antifreeze -All vehicles used in climates where daytime ambient air temperature does not regularly
exceed
+46OC (+I 1 5°F)
Specific gravity
(providing no other
additive is in the
coolant) Solidifies
at
Approximate
percentage of anti-
freeze (by volume) Remains
fluid to
Antifreeze
- Vehicles with 1.25U1.4U1 .6L engine used in climates where daytime ambient air
temperature regularly exceeds
+46OC (+I 15OF)
Cooling system, including heater system and coolant expansion tank (all except vehicles
with diesel engine)
1
Specific gravity (providing no other additive is
in the coolant)
Cooling System Refill Capacities Approximate percentage
of antifreeze (by
volume)
Description
I Radiator pressure test I 138 (20) I
Liters
Cooling System Pressure Specification
I Coolant expansion tank cap release pressure I 120 to 150 (17-21) I
Description Pressure kpa (psi)
I Radiator retaining
nut I 10 I - I 89 1
Torque Specifications - vehicles with 1.25U1.4U1 .6L engine
wrpump pulley retaining bolts I 24 I 18 I - I
Ib-in
Description
Thermostat housing retaining bolts
Water pump retaining bolts
I Generator retaining bolts I 45 I 33 I - I
I Generator electrical connector retaining nut I 8 I - I 71 I
Nm
10
10
I Timing belt lower cover retaining bolts I 9 I - I 80 I
I b-ft
Torque Specifications
- vehicles with I .3L engine 1
-
-
I Description I Nm I Ib-ft I Ib-in I,,.
89
89
I Radiator retaining nut I 10 I - I 89 1 '\..
I Water pump pulley retaining bolts I 12 I 9 I - I
Water pump retaining bolts
2006.0 Fiesta 1212006 Gl46257en
10 - 89
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Engine Cooling - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma)
SPECIFICATIONS
2006.0 Fiesta 1212006 GI 46257en
Description
Thermostat housing retaining bolts
Nm
10
I b-ft
-
Ib-in
89
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Engine Cooling - 1.3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Engine Cooling - 1.4L Duratec-I 6V (Sigma)/l .6L Duratec-1 6V
(Sigma)
Overview
2006.0 Fiesta 1212006 GI 79022en
Description Item Description
I "
(
4
5
6
7
Heater heat exchanger
Thermostat housing
Coolant expansion tank Radiator
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Engine Cooling - I .3L DuratecdV
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Components
Coolant pump
The coolant pump is secured to the engine block
at the timing gear end.
Item Description It is driven through a pulley b; the accessory drive
2006.0 Fiesta 1212006 GI 79022en
belt.
The gasket for the coolant pump must not be
reused. 1
2
I
Coolant pump
Coolant pump gasket
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Engine Cooling - I .3L Duratec-8V
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
303-03A-6 Duratec-I 6V (Sigma)/l .6L Duratec-I 6V (Sigma) 303-03A-6
DESCRIPTION AND OPERATION
Thermostat and thermostat housing
Item Description The thermostat and thermostat housing are located
- - -- - -- - -- --
2006.0 Fiesta 1212006 GI 79022en
I 1 I Thermostat housing
2
3
on the side of the engine block.
Thermostat
Venting pin When
installing the thermostat, make sure that the
venting pin is at the top.
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